Table of contents
Task B-7 Performs layout
Task descriptor
Metal fabricators (fitters) lay out materials before any fabrication procedure such as cutting, drilling, bending and welding. It is important that the layout be done accurately to limit waste, and ensure proper fit and accuracy.
B-7.01 Performs pattern development
B-7.01 Performs pattern development
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-7.01.01P |
generate pattern/template from detailed drawing |
pattern/template is generated from detailed drawing |
| B-7.01.02P |
visualize finished product in three dimensions |
finished product is visualized in three dimensions |
| B-7.01.03P |
visualize flat pattern required |
flat pattern required is visualized to build finished product |
| B-7.01.04P |
determine layout method |
layout method is determined according to design requirements |
| B-7.01.05P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements |
| B-7.01.06P |
establish working point and axis to determine starting point |
working point and axis are established to determine starting point |
| B-7.01.07P |
develop views required for fitting |
views required for fitting are developed |
| B-7.01.08P |
consider factors to maximize efficiency and quality |
factors to maximize efficiency and quality are considered |
Range of variables
- layout methods include: radial line development, parallel line development, triangulation
- tools and equipment include: squares, trammel points, compasses, measuring tapes, drafting equipment, CAD software
- views required for fitting include: plan view, elevation view, section view, orientation view, 3-dimensional view
- factors include: size, material usage, seam location
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-7.01.01L |
demonstrate knowledge of performing pattern development |
describe procedures to perform pattern development |
| identify layout methods, and describe their characteristics, applications and limitations |
| identify tools and equipment used for pattern development and describe their characteristics, applications, limitations and operation |
| describe characteristics and applications of CAD produced layouts |
| identify shapes and patterns, and describe their characteristics and applications |
| describe pattern development techniques |
| describe factors considered for maximum efficiency and quality |
Range of variables
- layout methods include: radial line development, parallel line development, triangulation
- tools and equipment include: squares, trammel points, compasses, measuring tapes, drafting equipment, CAD software
- factors include: size, material usage, seam location
B-7.02 Calculates material allowances for various processes
B-7.02 Calculates material allowances for various processes
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-7.02.01P |
determine total material required |
total material required is determined by considering factors |
| B-7.02.02P |
perform mathematical calculations and use formulas |
mathematical calculations are performed and formulas are used to determine requirements |
| B-7.02.03P |
determine bend radius |
bend radius is determined according to factors |
| B-7.02.04P |
account for excess material |
excess material is accounted for to allow for rolling to and flat spot removal |
Range of variables
- factors (to determine total material) include: bend and weld allowances, kerf, job requirements
- requirements include: stretch-out length, true length, angular measurements, bend deductions
- factors (to determine bend radius) include: charts, reference materials, available equipment
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-7.02.01L |
demonstrate knowledge of calculating material allowances for various processes |
identify mathematics applicable to trade |
| describe procedures used to convert between imperial and metric systems |
| identify bending, rolling and cutting allowances, and describe their characteristics and applications |
Range of variables
- mathematics include: conversions, fractions, geometric formulas, trigonometric functions
B-7.03 Determines dimensions
B-7.03 Determines dimensions
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-7.03.01P |
extract required information from drawings to calculate material dimensions |
required information from drawings is extracted to calculate material dimensions |
| B-7.03.02P |
select and use appropriate mathematical formula |
appropriate mathematical formula is selected and used |
| B-7.03.03P |
perform geometric calculations to calculate material dimensions |
geometric calculations are performed to calculate material dimensions |
| B-7.03.04P |
calculate arc measurements from angular dimensions to determine true length of arc |
arc measurements are calculated from angular dimensions to determine true length of arc |
| B-7.03.05P |
select and use layout and measuring tools |
layout and measuring tools are selected and used |
Range of variables
- geometric calculations include: Pythagorean theorem, diameter of circles, areas
- layout and measuring tools include: protractors, stair gauges, dividers, levels (builder’s, laser)
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-7.03.01L |
demonstrate knowledge of determining dimensions |
describe procedures to determine dimensions |
| identify layout and measuring tools used for pattern development and describe their characteristics, applications, limitations and operation |
| identify mathematics applicable to trade |
| identify geometric calculations performed to calculate material dimensions |
| describe procedures used to convert between imperial and metric systems |
Range of variables
- layout and measuring tools include: protractors, stair gauges, dividers, levels (builder’s, laser)
- mathematics include: conversions, fractions, geometric formulas, trigonometric functions
- geometric calculations include: Pythagorean theorem, diameter of circles, areas
B-7.04 Transfers dimensions
B-7.04 Transfers dimensions
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-7.04.01P |
establish work point and mark surfaces on components |
work point is established and surfaces on components are marked according to layout and drawings |
| B-7.04.02P |
locate transferred marks |
transferred marks are located using layout and measuring tools |
| B-7.04.03P |
locate work points to determine location and orientation of components |
work points are located to determine location and orientation of components according to drawings |
| B-7.04.04P |
lay out incline and slope using rise and run, and angular dimensions |
incline and slope are laid out using rise and run, and angular dimensions |
| B-7.04.05P |
transfer top dead centre from one end of a cylinder to other end |
top dead centre is transferred from one end of a cylinder to other end using tools |
Range of variables
- work points include: centre lines, quarter marks
- layout and measuring tools include: bevel squares, measuring tapes, plumb bobs, soapstone, combination square
- tools include: square, levels (builder’s, laser), straight edge
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-7.04.01L |
demonstrate knowledge of transferring dimensions |
describe procedures to transfer dimensions |
| identify layout and measuring tools used to transfer dimensions and describe their characteristics, applications, limitations and operation |
| identify angular dimensions, running dimensions and incremental dimensions, and describe their characteristics and applications |
| identify mathematics applicable to trade |
| identify work points, and describe their characteristics and applications |
Range of variables
- layout and measuring tools include: bevel squares, measuring tapes, plumb bobs, soapstone, combination square
- mathematics include: conversions, fractions, geometric formulas, trigonometric functions
- work points include: centre lines, quarter marks
B-7.05 Makes templates
B-7.05 Makes templates
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-7.05.01P |
develop templates |
templates are developed using manual drafting techniques and CAD software |
| B-7.05.02P |
select and use tools and equipment |
tools and equipment are selected and used according to material used to construct templates |
| B-7.05.03P |
mark template with information |
template is marked with information |
Range of variables
- templates include: hole-punching, wrap arounds, cutting, arc (sweeps)
- tools and equipment include: scissors, tin snips, drafting equipment, CAD software
- materials include: cardboard, metal, wood
- information includes: part numbers, layout information material required for identification
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-7.05.01L |
demonstrate knowledge of templates, their characteristics, applications and limitations |
identify types of templates, and describe their characteristics, applications and limitations |
| identify template materials, and describe their characteristics, applications and limitations |
| identify drawing specifications and describe their applications |
| describe angular dimensions, running dimensions and incremental dimensions, and their characteristics, applications and limitations |
| B-7.05.02L |
demonstrate knowledge of making templates |
describe procedures to make templates |
| identify tools and equipment used to make templates, and describe their characteristics, applications and procedures for use |
Range of variables
- templates include: hole-punching, wrap-arounds, cutting, arc (sweeps)
- materials include: cardboard, metal, wood
- tools and equipment include: scissors, tin snips, drafting equipment, CAD software
Task B-8 Cuts materials
Task descriptor
Metal fabricators (fitters) cut materials according to the layouts and specifications. Accurate cuts are important to the final assembly. Journeypersons must master the use of several pieces of heavy duty and sophisticated cutting equipment to perform these tasks. Joint preparation is done in advance of the welding process. Safety practices are critical.
B-8.01 Cuts material using plasma cutting equipment
B-8.01 Cuts material using plasma cutting equipment
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| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-8.01.01P |
verify type and thickness of material that can be cut |
type and thickness of material that can be cut is verified according to equipment capacity |
| B-8.01.02P |
set up plasma cutting equipment |
plasma cutting equipment is set up according to machine capacity and manufacturers’ specifications |
| B-8.01.03P |
operate plasma cutting equipment |
plasma cutting equipment is operated according to manufacturers’ specifications |
| B-8.01.04P |
ensure straight or profiled edge |
straight or profiled edge is ensured using methods |
Range of variables
- methods include: free-hand, guided cutting
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-8.01.01L |
demonstrate knowledge of plasma cutting equipment, their characteristics, applications, limitations and operation |
identify types of plasma cutting equipment, and describe their characteristics, applications, limitations and operation |
| identify pressure settings and describe their characteristics, applications and limitations |
| identify hazards and safe work practices while using manual plasma cutting equipment |
| B-8.01.02L |
demonstrate knowledge of cutting material using plasma cutting equipment |
describe procedures to cut material using plasma cutting equipment |
| describe cutting processes for different materials |
| describe methods used to ensure straight or profiled edge |
Range of variables
- types of plasma cutting equipment include: manual, automated
- methods include: free-hand, guided cutting
B-8.02 Cuts material using oxy-fuel cutting equipment
B-8.02 Cuts material using oxy-fuel cutting equipment
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| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-8.02.01P |
verify type and thickness of material that can be cut |
type and thickness of material that can be cut is verified according to equipment capacity |
| B-8.02.02P |
set up and take down oxy-fuel cutting equipment |
oxy-fuel cutting equipment is set up and taken down |
| B-8.02.03P |
select and adjust gas pressure and tip sizes |
gas pressure and tip sizes are selected and adjusted according to material thickness |
| B-8.02.04P |
adjust flame to neutral |
flame is adjusted to neutral |
| B-8.02.05P |
ensure straight or profiled edge |
straight or profiled edge is ensured using methods |
| B-8.02.06P |
minimize distortion of material |
distortion of material is minimized by anticipating effects of longitudinal, angular and transverse distortion as a result of heat input |
Range of variables
- methods include: free-hand, guided or automated cutting
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-8.02.01L |
demonstrate knowledge of oxy-fuel cutting equipment, their components, consumables, characteristics, applications, limitations and operation |
identify types of oxy-fuel cutting equipment, their components and consumables, and describe their characteristics, applications, limitations and operation |
| describe procedures to start up and shut down oxy-fuel cutting equipment |
| identify safety features of oxy-fuel cutting equipment, and describe their characteristics, applications and limitations |
| identify various gases and describe their properties |
| identify pressure settings, and describe their characteristics, applications and limitations |
| identify hazards and safe work practices while using oxy-fuel cutting equipment |
| B-8.02.02L |
demonstrate knowledge of cutting material using oxy-fuel cutting equipment |
describe procedures to cut material using oxy-fuel cutting equipment |
| describe cutting processes for different materials |
| describe methods used to ensure straight or profiled edge |
Range of variables
- methods include: free-hand, guided or automated cutting
B-8.03 Cuts material using shears
B-8.03 Cuts material using shears
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| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-8.03.01P |
ensure safety features are in place |
safety features are in place according to manufacturers’ specifications |
| B-8.03.02P |
verify type and thickness of material that can be sheared |
type and thickness of material that can be sheared is verified according to equipment capacity |
| B-8.03.03P |
adjust rake angle and blade clearance settings |
rake angle and blade clearance settings are adjusted according to manufacturers’ specifications and material characteristics |
| B-8.03.04P |
adjust back gauges |
back gauges are adjusted to position material |
| B-8.03.05P |
operate shears |
shears are operated using automated or manual controls |
Range of variables
- safety features include: guards, dead man pedal
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-8.03.01L |
demonstrate knowledge of shears, their characteristics, applications, limitations and operation |
identify types of shears and describe their characteristics, applications, limitations and operation |
| describe shear cut-off minimums to reduce bow, twist and camber |
| identify safety features and describe their characteristics, applications, limitations and operation |
| identify hazards and safe work practices while using shears |
| B-8.03.02L |
demonstrate knowledge of cutting material using shears |
describe procedures to cut material using shears |
| describe cutting processes for different materials |
Range of variables
- types of shears include: mechanical, hydraulic
- safety features include: guards, dead man pedal
B-8.04 Cuts material using saws
B-8.04 Cuts material using saws
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| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-8.04.01P |
ensure safety features are in place |
safety features are in place according to manufacturers’ specifications |
| B-8.04.02P |
verify type and thickness of material that can be cut |
type and thickness of material that can be cut is verified according to equipment capacity |
| B-8.04.03P |
select blade types, styles and tooth pitches |
blade types, styles and tooth pitches are selected according to grade, shape and dimensions of material to be cut |
| B-8.04.04P |
determine speed and feed rate of cut |
speed and feed rate of cut are determined according to factors |
| B-8.04.05P |
select and use coolants |
coolants are selected and used to prolong blade life and improve quality of cut |
| B-8.04.06P |
use jigs, gauges and backstops during cutting operations with multiple cuts |
jigs, gauges and backstops are used during cutting operations with multiple cuts |
Range of variables
- safety features include: guards, emergency stop buttons, capacity limits
- factors include: blade type, hardness and thickness of material
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-8.04.01L |
demonstrate knowledge of saws, their characteristics, applications, limitations and operation |
identify types of saws, and describe their characteristics, applications, limitations and operation |
| identify safety features and describe their characteristics, applications, limitations and operation |
| identify hazards and safe work practices while using saws |
| B-8.04.02L |
demonstrate knowledge of cutting material using saws |
describe procedures to cut material using saws |
| describe cutting processes for different materials |
| identify factors to determine speed and feed rate of cut |
Range of variables
- characteristics include: blade types, tooth pitch, blade thickness
- types of saws include: band, abrasive, cold
- safety features include: guards, emergency stop buttons, capacity limits
- factors include: blade type, hardness and thickness of material
B-8.05 Cuts material using ironworkers
B-8.05 Cuts material using ironworkers
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-8.05.01P |
ensure safety features are in place |
safety features are in place according to manufacturers’ specifications |
| B-8.05.02P |
verify type and thickness of materials that can be processed |
type and thickness of materials that can be processed are verified according to equipment capacity |
| B-8.05.03P |
set up ironworker equipment |
ironworker equipment is set up according to functions to be performed |
| B-8.05.04P |
use jigs, gauges and backstops during processing operations for repeatability |
jigs, gauges and backstops are used during processing operations for repeatability |
Range of variables
- safety features include: guards, emergency stop buttons
- functions include: punching, shearing, notching, forming
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-8.05.01L |
demonstrate knowledge of ironworkers their characteristics, applications, limitations and operation |
identify types of ironworkers, and describe their characteristics, applications, limitations and operation |
| identify stations on ironworkers and describe their functions |
| identify safety features and describe their characteristics, applications, limitations and operation |
| identify hazards and safe work practices while using ironworkers |
| B-8.05.02L |
demonstrate knowledge of cutting material using ironworkers |
describe procedures to cut material using ironworkers |
| describe cutting processes for different materials |
Range of variables
- types of ironworkers include: hydraulic, mechanical, pneumatic
- functions include: punching, shearing, notching, forming
- safety features include: guards, emergency stop buttons
B-8.06 Cuts material using computer numerically controlled (CNC) equipment
B-8.06 Cuts material using computer numerically controlled (CNC) equipment
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-8.06.01P |
ensure safety features are in place |
safety features are in place according to manufacturers’ specifications |
| B-8.06.02P |
verify type and thickness of material that can be processed |
type and thickness of material that can be processed is verified according to equipment capacity |
| B-8.06.03P |
adjust settings of CNC equipment consumables |
settings of CNC equipment consumables are adjusted according to material being cut |
| B-8.06.04P |
select gas type to be used for cutting different materials with cutting equipment |
gas type to be used for cutting different materials with cutting equipment is selected |
| B-8.06.05P |
select cut pattern |
cut pattern is selected according to job requirements |
| B-8.06.06P |
nest cut patterns |
patterns are nested to minimize material waste |
Range of variables
- safety features include: guards, emergency stop buttons, ventilation, water table
- CNC equipment include: plasma, oxy-fuel, laser and water jet cutters
- consumables include: tips, electrodes, nozzles
- gas types include: nitrogen, hydrogen, oxygen
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-8.06.01L |
demonstrate knowledge of CNC equipment, their consumables, characteristics, applications, limitations and operation |
identify types of CNC equipment and their consumables, and describe their characteristics, applications, limitations and operation |
| identify gas types and describe their properties |
| identify safety features and describe their characteristics, applications, limitations and operation |
| identify hazards and safe work practices while using CNC equipment |
| B-8.06.02L |
demonstrate knowledge of cutting material using CNC equipment |
describe procedures to cut material using CNC equipment |
Range of variables
- CNC equipment include: plasma, oxy-fuel, laser and water jet cutters
- consumables include: tips, electrodes, nozzles
- gas types include: nitrogen, hydrogen, oxygen
- safety features include: guards, emergency stop buttons, ventilation, water table
- hazards include: pinch points, noise, ultraviolet light, fumes
B-8.07 Drills holes
B-8.07 Drills holes
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-8.07.01P |
select and use drilling equipment |
drilling equipment is selected and used according to job requirements |
| B-8.07.02P |
set up drills |
drills are set up to account for factors |
| B-8.07.03P |
use clamping devices |
clamping devices are used to ensure positioning and avoid slippage of material |
| B-8.07.04P |
select and use cutting fluids |
cutting fluids are selected and used to cool cutting surface and remove drill shavings |
Range of variables
- drilling equipment include: hand, magnetic based, radial drills
- factors include: speed and feed rates of cutters, hole dimensions, type of material
- clamping devices include: vices, jigs, hold-downs
- cutting fluids include: oils, water
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-8.07.01L |
demonstrate knowledge of holes, their characteristics, applications and limitations |
identify types of holes, and describe their characteristics, applications and limitations |
| B-8.07.02L |
demonstrate knowledge of drilling equipment, their characteristics, applications, limitations and operation |
identify types of drilling equipment, and describe their characteristics, applications, limitations and operation |
| identify types of drill bits, and describe their characteristics, applications, limitations and operation |
| B-8.07.03L |
demonstrate knowledge of drilling holes |
describe procedures to drill holes using drilling equipment |
| describe procedures used to convert between imperial and metric systems |
| identify clamping devices used to secure material |
| identify types of cutting fluids used to cool cutting surfaces, and describe their characteristics, applications, limitations and operation |
Range of variables
- types of holes include: blind holes, pilot holes
- drilling equipment include: hand, magnetic based, radial drills
- types of drill bits include: twist, core
- clamping devices include: vices, jigs, hold-downs
- cutting fluids include: oils, water
B-8.08 Cuts threads
B-8.08 Cuts threads
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| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-8.08.01P |
select and use threading tools and equipment |
threading tools and equipment are selected and used |
| B-8.08.02P |
select speed and feed rates |
speed and feed rates are selected according to manufacturers’ specifications and job requirements |
| B-8.08.03P |
use clamping devices |
clamping devices are used to ensure positioning and avoid slippage of material |
| B-8.08.04P |
select and use cutting fluids |
cutting fluids are selected and used to cool cutting surface and remove debris |
Range of variables
- threading tools and equipment include: taps, dies, pipe threaders
- cutting fluids include: oils, water
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-8.08.01L |
demonstrate knowledge of threads, their characteristics, applications, limitations and operation |
identify thread profiles, and describe their characteristics, applications and limitations |
| identify internal and external threads, and describe their characteristics, applications, limitations and operation |
| identify left- and right-handed threads, and describe their characteristics, applications, limitations and operation |
| B-8.08.02L |
demonstrate knowledge of procedures to cut threads |
describe procedures to cut threads |
| identify threading tools and equipment used to cut threads and describe their characteristics, applications, limitations and operation |
| identify types of cutting fluids used to cool cutting surfaces, and describe their characteristics, applications, limitations and operation |
Range of variables
- thread profiles include: National Pipe Thread (NPT), National Coarse (NC), National Fine (NF), metric
- threading tools and equipment include: taps, dies, pipe threaders
- cutting fluids include: oils, water
B-8.09 Prepares joints
B-8.09 Prepares joints
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-8.09.01P |
select and use equipment for edge bevelling and grooving |
equipment for edge bevelling and grooving are selected and used |
| B-8.09.02P |
maintain dimensional consistency throughout joint length |
dimensional consistency is maintained throughout joint length according to job specifications |
| B-8.09.03P |
clean joints and remove contaminants |
joints are cleaned and contaminants are removed to prevent weld defects |
Range of variables
- equipment for edge bevelling and grooving include: oxy-fuel cutting equipment, plasma cutters, nibblers
- contaminants include: slag, oil
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-8.09.01L |
demonstrate knowledge of joints, their characteristics, applications and limitations |
identify types of joints, and describe their characteristics, applications and limitations |
| describe welding requirements of joint preparation |
| B-8.09.02L |
demonstrate knowledge of preparing joints |
describe procedures to prepare joints |
| identify equipment for edge bevelling and grooving, and describe their characteristics, applications, limitations and operation |
| describe procedures to clean joints and remove contaminants |
Range of variables
- types of joints include: bevels, U-groove, V-groove
- equipment for edge bevelling and grooving include: oxy-fuel cutting equipment, plasma cutters, nibblers
- contaminants include: slag, oil
Task B-9 Forms materials
Task descriptor
Metal fabricators (fitters) use specialized equipment such as press brakes, plate rollers, shape rollers and benders to form materials into specified shapes. They may apply heat to facilitate the forming of these materials.
B-9.01 Forms material using plate rollers
B-9.01 Forms material using plate rollers
| NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
| yes |
yes |
NV |
yes |
NV |
yes |
NV |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-9.01.01P |
pre-form material ends |
material ends are pre-formed to account for limitations of rollers |
| B-9.01.02P |
adjust plate rollers |
plate rollers are adjusted according to radius during forming |
| B-9.01.03P |
monitor material |
material is monitored by using sweep template to ensure amount of roll is consistent with job specifications |
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-9.01.01L |
demonstrate knowledge of materials, their applications, metallurgy and characteristics |
identify types of materials and describe their applications, metallurgy and characteristics |
| identify minimum bend radius for various materials |
| B-9.01.02L |
demonstrate knowledge of plate rollers, their characteristics, applications, limitations and operation |
identify types of plate rollers, and describe their characteristics, applications, limitations and operation |
| B-9.01.03L |
demonstrate knowledge of forming material using plate rollers |
describe procedures to form material using plate rollers |
| identify hazards and safe work practices while using plate rollers |
Range of variables
- metallurgy and characteristics include: workability, grain direction, elasticity
- types of plate rollers include: pyramid rollers, initial pinch rollers, 4 rolls
- hazards include: pinch points, noise
B-9.02 Forms material using shape rollers
B-9.02 Forms material using shape rollers
| NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
| yes |
yes |
NV |
yes |
NV |
yes |
NV |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-9.02.01P |
select and change dies |
dies are selected and changed according to material shape |
| B-9.02.02P |
adjust shape rollers |
shape rollers are adjusted according to radius during forming |
| B-9.02.03P |
monitor material |
material is monitored by using sweep template to ensure amount of roll is consistent with job specifications |
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-9.02.01L |
demonstrate knowledge of materials, their applications, metallurgy and characteristics |
identify types of materials and describe their applications, metallurgy and characteristics |
| identify minimum bend radius for various materials |
| B-9.02.02L |
demonstrate knowledge of shape rollers, their characteristics, applications, limitations and operation |
identify types of shape rollers, and describe their characteristics, applications, limitations and operation |
| describe procedures to set up and adjust shape rollers |
| describe use of sweeps and templates |
| B-9.02.03L |
demonstrate knowledge of forming material using shape rollers |
describe procedures to form material using shape rollers |
| identify considerations and describe procedures used to lay out structural shapes |
| identify hazards and safe work practices while using shape rollers |
| explain effects associated with shape rolling |
Range of variables
- metallurgy and characteristics include: workability, grain direction, elasticity
- types of shape rollers include: angle rollers, tubing rollers
- hazards include: pinch points, noise
- effects include: mechanical, dimensional
B-9.03 Forms material using conventional and computer numerically controlled (CNC) press brakes
B-9.03 Forms material using conventional and computer numerically controlled (CNC) press brakes
| NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
| yes |
yes |
NV |
yes |
NV |
yes |
NV |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-9.03.01P |
select and use dies |
dies are selected and used according to job specifications |
| B-9.03.02P |
determine bend sequence |
bend sequence is determined according to equipment clearance and profile of desired shape |
| B-9.03.03P |
set up back stops |
back stops are set up according to required dimensions to aid in forming repeated bends |
| B-9.03.04P |
monitor bends for irregularities during forming and adjust equipment settings to compensate |
bends are monitored for irregularities during forming and equipment settings are adjusted to compensate |
| B-9.03.05P |
select and use templates |
templates are selected and used to verify bend profile |
Range of variables
- job specifications include: bend radius, desired shape
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-9.03.01L |
demonstrate knowledge of materials, their applications, metallurgy and characteristics |
identify types of materials and describe their applications, metallurgy and characteristics |
| identify minimum bend radius for various materials |
| B-9.03.02L |
demonstrate knowledge of conventional and CNC press brakes, their characteristics, applications, limitations and operation |
identify types of press brakes, and describe their characteristics, applications, limitations and operation |
| describe procedures to set up and adjust press brakes |
| B-9.03.03L |
demonstrate knowledge of forming material using conventional and CNC press brakes |
describe procedures to form material using conventional and CNC press brakes |
| identify hazards and safe work practices while using press brakes |
| explain effects associated with braking |
Range of variables
- metallurgy and characteristics include: workability, grain direction, elasticity
- types of press brakes include: hydraulic, mechanical, CNC
- hazards include: pinch points, noise
- effects include: mechanical, dimensional
B-9.04 Forms materials using benders
B-9.04 Forms materials using benders
| NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
| yes |
yes |
NV |
yes |
NV |
yes |
NV |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-9.04.01P |
select, change and set up dies |
dies are selected, changed and set up according to material shape |
| B-9.04.02P |
adjust benders |
benders are adjusted according to radius during forming |
| B-9.04.03P |
monitor material |
material is monitored by using measuring and layout tools to ensure bend is consistent with job specifications |
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-9.04.01L |
demonstrate knowledge of materials, their applications, metallurgy and characteristics |
identify types of materials and describe their applications, metallurgy and characteristics |
| identify minimum bend radius for various materials |
| B-9.04.02L |
demonstrate knowledge of benders, their characteristics, applications, limitations and operation |
identify types of benders, and describe their characteristics, applications, limitations and operation |
| B-9.04.03L |
demonstrate knowledge of forming material using benders |
describe procedures to form material using benders |
| identify hazards and safe work practices while using benders |
Range of variables
- metallurgy and characteristics include: workability, grain direction, elasticity
- types of benders include: manual, pipe, mandrel
- hazards include: pinch points, noise
B-9.05 Applies heat for forming
B-9.05 Applies heat for forming
| NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
| yes |
yes |
NV |
yes |
NV |
yes |
NV |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| B-9.05.01P |
use jigs for manual forming |
jigs for manual forming are used to ensure consistency of end product |
| B-9.05.02P |
select and use heating equipment |
heating equipment is selected and used according to material size, type and shape |
| B-9.05.03P |
measure temperature of heated material |
temperature of heated material is measured considering factors |
| B-9.05.04P |
determine location of heat application |
location of heat application is determined according to job specifications |
| B-9.05.05P |
correct distortions in distorted metals |
distortions in distorted metals are corrected through use of heat |
Range of variables
- heating equipment includes: induction heaters, oxy fuel torches, ovens
- factors include: structural integrity, optimal temperature
- job specifications include: bend location, desired shape
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| B-9.05.01L |
demonstrate knowledge of heating equipment, their characteristics, applications, limitations and operation |
identify types of heating equipment, and describe their characteristics, applications, limitations and operation |
| identify hazards and safe work practices while using heating equipment |
| B-9.05.02L |
demonstrate knowledge of applying heat for forming materials |
describe procedures to apply heat for forming materials |
| describe heating requirements for forming various materials |
| identify indicators of temperature |
| identify minimum bend radius for various materials |
Range of variables
- heating equipment includes: induction heaters, oxy fuel torches, ovens
- hazards include: pinch points, noise, fire
- indicators of temperature include: colour of heated materials, digital heat sensors