Major Work Activity D - Repairs mechanical, electrical and alternative-fuel system components

Table of Contents

Task D-15 Deactivates and reactivates alternative-fuel systems

Task Descriptor

The deactivation and reactivation of alternative-fuel system power sources is critical for the safety of auto body and collision technicians and protection of the vehicle. As well, safety must be considered when handling and storing these units and components.

D-15.01 - Deactivates alternative-fuel systems

Essential Skills: Document Use, Numeracy, Thinking

D-15.01 - Deactivates alternative-fuel systems
NL NS PE NB QC ON MB SK AB BC NT YT NU
yes yes NV NV NV yes NV yes yes yes NV NV NV
Skills
Reference Code Performance Criteria Evidence of Attainment
D-15.01.01P identify type of alternative-fuel system alternative-fuel system is identified according to OEM and manufacturers’ specifications
D-15.01.02P inspect low-voltage and high-voltage batteries low-voltage and high-voltage batteries are inspected for damage and leaks according to OEM and manufacturers’ specifications
D-15.01.03P test electrolyte for pH level electrolyte is tested and neutralized according to OEM and manufacturers’ specifications
D-15.01.04P ensure zero energy zero energy is achieved by using methods
D-15.01.05P disconnect low-voltage battery for 12V power systems low-voltage battery for 12V power systems is disconnected according to OEM procedures
D-15.01.06P disable high-voltage system high-voltage system is disabled by using disabling methods according to OEM procedures
D-15.01.07P remove battery pack battery pack is removed when performing repairs in proximity according to OEM procedures
D-15.01.08P close alternative-fuel supply valves alternative-fuel supply valves are closed according to OEM specifications
D-15.01.09P remove alternative-fuel cells alternative-fuel cells are removed when performing repairs in proximity according to manufacturers’ procedures

Range of Variables

Knowledge
Reference Code Learning Outcomes Learning Objectives
D-15.01.01L demonstrate knowledge of alternative-fuel systems identify types of alternative-fuel systems
define terminology associated with alternative-fuel systems
D-15.01.02L demonstrate knowledge of procedures to deactivate alternative-fuel systems identify the dangers associated with the deactivation of electric and fuel/electric hybrids
identify the dangers associated with the deactivation of compressed fuels
identify the dangers associated with battery electrolytes
explain capacitor discharge times
describe the procedures used to remove batteries
identify the considerations relating to the removal and replacement of battery packs in hybrid/alternative-fuel vehicles
describe handling and storage considerations and procedures of low-voltage and high-voltage batteries
explain residual power after deactivation of power supply
describe colour coding of high current wiring

Range of Variables

D-15.02 - Reactivates alternative-fuel systems

Essential Skills: Document Use, Numeracy, Thinking

D-15.02 - Reactivates alternative-fuel systems
NL NS PE NB QC ON MB SK AB BC NT YT NU
yes yes NV NV NV yes NV yes yes yes NV NV NV
Skills
Reference Code Performance Criteria Evidence of Attainment
D-15.02.01P install battery pack battery pack is installed when repairs have been completed
D-15.02.02P enable high-voltage system high-voltage system is enabled by using reactivation methods according to OEM specifications
D-15.02.03P open alternative-fuel supply valves alternative-fuel supply valves are opened according to OEM specifications
D-15.02.04P connect low-voltage battery for 12V power systems low-voltage battery for 12V power systems is connected according to OEM procedures
D-15.02.05P charge low-voltage battery low-voltage battery is charged according to OEM procedures

Range of Variables

Knowledge
Reference Code Learning Outcomes Learning Objectives
D-15.02.01L demonstrate knowledge of procedures to reactivate alternative-fuel systems identify the dangers associated with the reactivation of electric and fuel/electric hybrids
identify types of PPE and safety equipment used to work on alternative-fuel systems
describe the procedures used to install batteries
identify the considerations relating to the installation of battery packs in hybrid/alternative-fuel vehicles
describe handling and storage considerations and procedures of low-voltage and high-voltage batteries
describe colour coding of high current wiring

Range of Variables

Task D-16 Removes and installs mechanical components

Task Descriptor

Auto body and collision technicians require the knowledge of the operation and purpose of mechanical components to fully remove, and install them safely and to OEM specifications and procedures.

D-16.01 - Removes mechanical components

Essential Skills: Document Use, Thinking, Continuous Learning

D-16.01 - Removes mechanical components
NL NS PE NB QC ON MB SK AB BC NT YT NU
yes yes NV NV NV yes NV yes yes yes NV NV NV
Skills
Reference Code Performance Criteria Evidence of Attainment
D-16.01.01P select and use specialized tools and equipment specialized tools and equipment are selected and used according to job requirements and manufacturers’ specifications
D-16.01.02P determine removal procedure of mechanical components removal procedure of mechanical components are determined according to extent of damage
D-16.01.03P identify type of refrigerant and coolant type of refrigerant and coolant is identified
D-16.01.04P recover air conditioning (A/C) refrigerant A/C refrigerant is recovered according to jurisdictional and environmental regulations
D-16.01.05P drain coolant system coolant system is drained according to jurisdictional and environmental regulations
D-16.01.06P disconnect lines and hoses for mechanical systems mechanical system lines and hoses are disconnected according to OEM procedures
D-16.01.07P disconnect electrical connections from mechanical systems electrical connections are disconnected from mechanical systems according to OEM procedures
D-16.01.08P remove mechanical fasteners from components mechanical fasteners from components are removed using hand and power tools
D-16.01.09P remove mechanical systems and components mechanical systems and components are removed according to OEM procedures and specifications

Range of Variables

Knowledge
Reference Code Learning Outcomes Learning Objectives
D-16.01.01L demonstrate knowledge of mechanical systems and components define terminology associated with mechanical systems and components
identify types of mechanical systems and components
identify types of mechanical fasteners used with components
D-16.01.02L demonstrate knowledge of procedures to remove mechanical systems and components describe the procedures used to inspect mechanical systems and components for collision-related damage
describe the procedures used to identify damaged mechanical systems and components
describe the procedures used to remove mechanical systems and components
identify types of specialized tools and equipment used
identify hazards and describe safe work practices pertaining to mechanical systems and components

Range of Variables

D-16.02 - Installs mechanical components

Essential Skills: Document Use, Thinking, Numeracy

D-16.02 - Installs mechanical components
NL NS PE NB QC ON MB SK AB BC NT YT NU
yes yes NV NV NV yes NV yes yes yes NV NV NV
Skills
Reference Code Performance Criteria Evidence of Attainment
D-16.02.01P determine installation procedure installation procedure is determined according to OEM specifications
D-16.02.02P lubricate mechanical components mechanical components are lubricated if required according to OEM specifications
D-16.02.03P preassemble mechanical components mechanical components are preassembled according to application and efficiency requirements
D-16.02.04P torque mechanical components to specified tolerances mechanical components are torqued to specified tolerances according to OEM specifications
D-16.02.05P connect hoses and lines, and fasten clamps to mechanical components hoses and lines are connected, and clamps are fastened to mechanical components according to OEM specifications
D-16.02.06P refill systems with fluids systems are refilled with fluids according to OEM specifications and procedures to ensure proper fluid levels and avoid air locks
D-16.02.07P connect electrical connections to mechanical systems and reprogram electrical connections are connected to mechanical systems and reprogrammed according to OEM procedures
D-16.02.08P recharge A/C system A/C system is recharged using A/C recovering/recycling machine according to manufacturers’ procedures, OEM specifications and jurisdictional regulations
D-16.02.09P verify mechanical systems operation mechanical systems are operational

Range of Variables

Knowledge
Reference Code Learning Outcomes Learning Objectives
D-16.02.01L demonstrate knowledge of procedures to install mechanical systems and components describe the procedures used to install mechanical systems and components
identify regulations and documentation relating to installing mechanical systems and components
identify hazards and describe safe work practices pertaining to installing mechanical systems and components
describe procedures and considerations used when installing fasteners
define terminology associated with the alignment process
identify the alignment process and describe its importance in the repair of steering and suspension system components
describe the procedures used to perform operational check of mechanical systems and components

Range of Variables

Task D-17 Removes, repairs and installs electrical and electronic components

Task Descriptor

Auto body and collision technicians require the knowledge of the operation and purpose of electrical and electronic components to fully remove, repair and replace them safely and to OEM and manufacturers’ specifications.

D-17.01 - Removes electrical components

Essential Skills: Document Use, Thinking, Reading

D-17.01 - Removes electrical components
NL NS PE NB QC ON MB SK AB BC NT YT NU
yes yes NV NV NV yes NV yes yes yes NV NV NV
Skills
Reference Code Performance Criteria Evidence of Attainment
D-17.01.01P disconnect and isolate 12V battery 12V battery is disconnected and isolated, and time is allowed for residual charge to dissipate according to OEM procedures
D-17.01.02P disconnect electrical components electrical components are disconnected according to OEM and manufacturers’ procedures and specifications
D-17.01.03P remove electrical components electrical components are removed by releasing fasteners
D-17.01.04P dispose of damaged electrical components damaged electrical components are disposed of according to jurisdictional and environmental regulations

Range of Variables

Knowledge
Reference Code Learning Outcomes Learning Objectives
D-17.01.01L demonstrate knowledge of electrical theory and its applications explain basic electrical theory
define terminology associated with electrical and electronic components
identify hazards and describe safe work practices pertaining to electrical and electronic components
identify basic electrical and electronic components and describe their applications and operation
D-17.01.02L demonstrate knowledge of electrical schematics, their applications and interpretation identify electrical schematics and describe their purpose and applications
describe the procedures used to interpret electrical schematics in the repair of electrical and electronic components
identify DTCs
D-17.01.03L demonstrate knowledge of procedures to remove 12V batteries identify hazards and describe safe work practices pertaining to 12V batteries
describe the procedures used to remove batteries
D-17.01.04L demonstrate knowledge of procedures to remove electrical components describe the procedures used to disconnect and remove electrical components
interpret jurisdictional and environmental regulations pertaining to the disposal of damaged electrical components

Range of Variables

D-17.02 - Repairs damaged wires and protective coverings

Essential Skills: Document Use, Thinking, Reading

D-17.02 - Repairs damaged wires and protective coverings
NL NS PE NB QC ON MB SK AB BC NT YT NU
yes yes NV NV NV yes NV yes yes yes NV NV NV
Skills
Reference Code Performance Criteria Evidence of Attainment
D-17.02.01P remove components and protective coverings components and protective coverings are removed to access damaged wiring connectors according to OEM and manufacturers’ procedures
D-17.02.02P determine necessary repairs repairs are determined according to visual inspection, result of diagnostic testing, and OEM and manufacturers’ specifications
D-17.02.03P perform repairs using methods repairs are performed using methods according to OEM and manufacturers’ specifications
D-17.02.04P identify and remove corrosion from connections and apply corrosion protection corrosion from connections is identified and removed and corrosion protection is applied according to OEM and manufacturers’ specifications
D-17.02.05P identify areas requiring protection areas requiring protection are identified
D-17.02.06P verify operation of electrical and related components electrical and related components are operational
D-17.02.07P complete repair repair is completed by routing wires in original locations

Range of Variables

Knowledge
Reference Code Learning Outcomes Learning Objectives
D-17.02.01L demonstrate knowledge of procedures to determine damage to electrical and electronic systems and components identify testing equipment used to test electrical and electronic circuits and components and describe their applications and procedures for use
describe the procedures used to test electrical and electronic circuits and components
D-17.02.02L demonstrate knowledge of procedures for diagnosing electrical and electronic systems and components describe the procedures used to diagnose electrical or electronic systems and their associated components
describe the procedures used to identify signs of corrosion
identify DTCs
D-17.02.03L demonstrate knowledge of procedures to repair damaged wires and protective coverings describe the removal procedures for component and protective coverings
identify types of wiring and protective coverings
identify considerations when handling wiring and components
identify types of repair tools
identify types of corrosion protection
describe the procedures used to restore corrosion protection to electrical components
identify types of connectors
describe methods used to repair damaged wires and protective coverings
describe procedures used to verify operation of electrical and related components
describe the procedures used to protect electrical and electronic systems during repairs
describe electrical and electronic damage associated with collisions
D-17.02.04L demonstrate knowledge of types of corrosion protection for electrical components, their characteristics and applications describe the procedures used to inspect for corrosion to electrical component related damage
identify types of corrosion protection for electrical components and describe their characteristics and applications
identify hazards and describe safe work practices pertaining to corrosion and corrosion protection for electrical components
identify environmental and atmospheric conditions that influence the rate of corrosion to electrical components

Range of Variables

D-17.03 - Installs electrical components

Essential Skills: Document Use, Thinking, Reading

D-17.03 - Installs electrical components
NL NS PE NB QC ON MB SK AB BC NT YT NU
yes yes NV NV NV yes NV yes yes yes NV NV NV
Skills
Reference Code Performance Criteria Evidence of Attainment
D-17.03.01P preassemble electrical components prior to final installation electrical components are preassembled prior to final installation according to application
D-17.03.02P install fasteners fasteners are installed according to OEM specifications to secure electrical components in place
D-17.03.03P connect electrical components electrical components are connected according to OEM and manufacturers’ procedures and specifications
D-17.03.04P connect battery and check operation of electrical components battery is connected and operation of electrical components is checked
D-17.03.05P scan vehicle for codes vehicle is scanned for active related codes and codes are cleared or reprogrammed if required

Range of Variables

Knowledge
Reference Code Learning Outcomes Learning Objectives
D-17.03.01L demonstrate knowledge of procedures to install electrical components describe procedures used to install electrical components
identify clips and fasteners used in the installation of electrical components
describe procedures used to connect electrical components
describe procedures used to connect 12V battery
describe procedures used to verify operation of electrical components

Range of Variables

D-17.04 - Services advanced electronic components

Essential Skills: Document Use, Digital Technology, Continuous Learning

D-17.04 - Services advanced electronic components
NL NS PE NB QC ON MB SK AB BC NT YT NU
yes yes NV NV NV yes NV yes yes yes NV NV NV
Skills
Reference Code Performance Criteria Evidence of Attainment
D-17.04.01P identify type of advanced electronic component advanced electronic component is identified according to visual inspection
D-17.04.02P perform pre-scan of vehicle pre-scan of vehicle is performed to identify DTCs and system operation
D-17.04.03P repair or replace damaged component damaged component is repaired or replaced according to OEM procedures and specifications
D-17.04.04P perform or arrange recalibration of system recalibration of system is performed or arranged according to OEM procedures and specifications
D-17.04.05P perform road test road test is performed to verify operation of advanced electronic components
D-17.04.06P perform post-scan post-scan is performed to verify operation of advanced electronic components and to ensure no DTCs relating to system are present

Range of Variables

Knowledge
Reference Code Learning Outcomes Learning Objectives
D-17.04.01L demonstrate knowledge of procedures to service advanced electronic components identify types of advanced electronic components, their applications and characteristics
describe procedures used to service advanced electronic components
define terminology associated with advanced electronic components
identify considerations when handling advanced electronic components

Range of Variables