Table of contents
Task D-15 Performs production tool design
Task descriptor
Tool and die makers must be able to build production tools. Tool and die makers work in design of these production tools.
D-15.01 Identifies production tool requirements
Essential Skills: Thinking, Oral Communication, Working with Others
D-15.01 Identifies production tool requirements
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-15.01.01P |
evaluate client production requirements |
client’s production requirements are evaluated |
| D-15.01.02P |
determine type of tooling |
type of tooling is determined according to part requirements |
| D-15.01.03P |
determine tooling capability |
tooling capability is determined according to part requirements and client production requirements |
Range of variables
- production requirements include: volume, precision, quality, work centre capacity
- tooling capability includes: rigidity, accuracy, repeatability, functionality
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-15.01.01L |
demonstrate knowledge of basic production tool design |
identify types of production tools and describe their applications |
| identify limitations and capacity of shop equipment |
| identify types and availability of materials used in production tool design |
| identify material properties of the production part |
| describe fool-proofing strategies in design |
Range of variables
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
D-15.02 Prepares shop sketches
Essential Skills: Thinking, Numeracy, Writing
D-15.02 Prepares shop sketches
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-15.02.01P |
conceptualize design |
design is conceptualized according to part requirements |
| D-15.02.02P |
select and use sketching resources |
sketching resources are selected and used according to company procedures |
| D-15.02.03P |
apply sketching techniques |
sketching techniques are applied to show all relevant features and dimensions as required for the design of the finished tool |
Range of variables
- sketching resources include: paper and pencils, measuring tools, computers
- sketching techniques include: CAD, freehand
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-15.02.01L |
demonstrate knowledge of basic production tool design |
identify types of production tools and describe their applications and procedures for use |
| describe ergonomic principles and safe operation of production tools |
| identify types and availability of materials used in production tool design |
| D-15.02.02L |
demonstrate knowledge of sketching techniques |
identify sketching techniques and their application |
Range of variables
- sketching techniques include: CAD, freehand
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
D-15.03 Determines production tool material specifications and engineered components
Essential Skills: Document Use, Numeracy, Thinking
D-15.03 Determines production tool material specifications and engineered components
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-15.03.01P |
select tooling material |
tooling material is selected according to functional requirements |
| D-15.03.02P |
determine processes that will be required for finishing tooling components |
processes are determined for finishing tooling components |
| D-15.03.03P |
determine availability and feasibility of use of engineered components |
availability and feasibility of use of engineered components are determined according to production schedule and cost effectiveness |
| D-15.03.04P |
select engineered components |
engineered components are selected according to tooling specifications and component availability |
Range of variables
- processes include: machining operations, benchwork, surface treatments, heat treatment
- engineered components (purchasable components) include: bushings, hinges, screws, dowels, die sets, wear plates
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-15.03.01L |
demonstrate knowledge of basic production tool design |
identify types of production tools and describe their applications |
| identify engineered components and their applications |
| describe properties, types and availability of materials used in production tools |
| analyze financial considerations of design in order to maintain cost effectiveness |
Range of variables
- engineered components (purchasable components) include: bushings, hinges, screws, dowels, die sets, wear plates
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
D-15.04 Prepares information for designing and drafting
Essential Skills: Oral Communication, Working with Others, Writing
D-15.04 Prepares information for designing and drafting
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-15.04.01P |
finalize tool design criteria |
tool design criteria is finalizedaccording to part requirements |
| D-15.04.02P |
compile list of engineered components |
list of engineered components is compiled by catalogue number for purchasing requirements |
| D-15.04.03P |
compile list of raw materials required for production tool components |
list of raw materials is compiled for drawing specifications and purchasing requirements |
| D-15.04.04P |
communicate information with design/drafting department |
information is provided to design/drafting department to clarify requirements and provide context |
Range of variables
- design criteria include: final dimensions, tolerances
- engineered components(purchasable components) include: bushings, hinges, screws, dowels
- production tools include: dies, jigs, fixtures, cutting tools, moulds
- information includes: sketches, material lists, component lists
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-15.04.01L |
demonstrate knowledge of basic production tool design |
identify types of production tools and describe their applications |
| identify engineered components and their applications |
| describe types and availability of materials used in production tool design |
| D-15.04.02L |
demonstrate knowledge of design/drafting process |
describe design/drafting techniques |
| identify information used in design/drafting |
Range of variables
- engineered components(purchasable components) include: bushings, hinges, screws, dowels
- production tools include: dies, jigs, fixtures, cutting tools, moulds
- information includes: sketches, material lists, component lists
- design/drafting techniques include: first and third angle projection, isometric drawing, orthographic drawings, GD&T
Task D-16 Develops prototype
Task descriptor
Tool and die makers build a prototype to confirm design specifications by providing a physical model. Prototype may be a single piece or an assembly of components. The purpose of building a prototype is to demonstrate the targeted characteristics of a finished product to the client. Tool and die makers develop prototypes during part development but prior to production tooling.
D-16.01 Selects prototyping technique and materials
Essential Skills: Thinking, Working with Others, Continuous Learning
D-16.01 Selects prototyping technique and materials
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| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-16.01.01P |
determine prototype materials |
prototype materials are determined by matching prototype application with material characteristics according to resource availability |
| D-16.01.02P |
select fabrication method |
fabrication method is selected according to job specifications and resource availability |
| D-16.01.03P |
determine fastening and joining techniques |
fastening and joining techniques are determined according to workpiece characteristics |
Range of variables
- prototype materials include: composites, woods, metals, plastics, resins
- fabrication methods include: electronic modelling, hand forming, machining, rapid prototyping, 3D printing, welding
- fastening and joining techniques include: adhesive bonding, soldering, welding, mechanical fastening
- workpiece characteristics include: hardness, weight, mechanical properties
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-16.01.01L |
demonstrate knowledge of prototypes, their techniques and materials |
identify prototype materials, their workpiece characteristics and applications |
| describe prototype fabrication methods |
| describe fastening and joining techniques pertaining to prototypes |
Range of variables
- prototype materials include: composites, woods, metals, plastics, resins
- fabrication methods include: electronic modelling, hand forming, machining, rapid prototyping, 3D printing, welding
- fastening and joining techniques include: adhesive bonding, soldering, welding, mechanical fastening
- workpiece characteristics include: hardness, weight, mechanical properties
D-16.02 Fabricates prototype components
Essential Skills: Thinking, Working With Others, Continuous Learning
D-16.02 Fabricates prototype components
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-16.02.01P |
apply fabrication method |
fabrication method is applied according to job specifications |
| D-16.02.02P |
draw sketches of prototype and components |
sketches of prototype and components are drawn showing views of part relationships and assemblies |
| D-16.02.03P |
prepare components for special treatment |
components are prepared for special treatment according to job specifications |
| D-16.02.04P |
prepare components for assembly |
components are prepared for assembly using hand finishing techniques according to job specifications |
| D-16.02.05P |
inspect components |
components are inspected according to sketches and drawings |
Range of variables
- fabrication methods include: electronic modelling, hand forming, machining, rapid prototyping, welding
- special treatments include: heat treatment, coating
- hand finishing techniques include: filing, polishing, honing
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-16.02.01L |
demonstrate knowledge of fabricating prototype components |
identify types of fabrication methods and their applications |
| describe procedures used for sketching and laying out prototypes and their components |
| identify types of special treatments for prototype components |
| describe hand finishing techniques pertaining to prototype fabrication |
| D-16.02.02L |
demonstrate knowledge of safe work practices pertaining to fabricating prototype components |
identify safe work practices pertaining to fabricating prototype components |
Range of variables
- fabrication methods include: electronic modelling, hand forming, machining, rapid prototyping, welding
- special treatments include: heat treatment, coating
- hand finishing techniques include: filing, polishing, honing
D-16.03 Assembles prototype components
Essential Skills: Document Use, Numeracy, Thinking
D-16.03 Assembles prototype components
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-16.03.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job specifications |
| D-16.03.02P |
set up components |
components are set up according to prototype sketches and drawings |
| D-16.03.03P |
develop special tooling aids |
special tooling aids are developed for ease of assembly |
| D-16.03.04P |
attach components to each other |
components are attached to each other using fastening techniques |
Range of variables
- tools and equipment include: clamps, indicators, hand tools, welding equipment, presses
- special tooling aids include: clamps, fasteners, custom hand tools
- fastening techniques include: using mechanical fasteners, welding, bonding, brazing
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-16.03.01L |
demonstrate knowledge of prototype component assembly |
identify tools and equipment used in prototype component assembly |
| identify special tooling aids, their development and application |
| describe fastening techniques used to attach prototype components to each other |
Range of variables
- tools and equipment include: clamps, indicators, hand tools, welding equipment, presses
- special tooling aids include: clamps, fasteners, custom hand tools
- fastening techniques include: using mechanical fasteners, welding, bonding, brazing
D-16.04 Inspects prototype
Essential Skills: Document Use, Numeracy, Thinking
D-16.04 Inspects prototype
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-16.04.01P |
select and use measurement equipment |
measurement equipment is selected and used according to job specifications |
| D-16.04.02P |
perform visual inspection |
visual inspection is performed to confirm appearance according to job specifications |
| D-16.04.03P |
verify movements and interactions of components |
movements and interactions of components are verified according to job specifications |
| D-16.04.04P |
ensure completeness of prototype |
completeness of prototype is ensured prior to final evaluation |
| D-16.04.05P |
prepare quality assurance documentation |
documentation is prepared to meet performance standards and traceability |
Range of variables
- measurement equipment includes: calipers, indicators, CMM, micrometers, gauges
- job specifications include: written instructions, photographs, sketches, samples, CAD
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-16.04.01L |
demonstrate knowledge of prototype inspection procedures |
describe prototype inspection procedures |
| identify measurement equipment pertaining to prototype inspection and describe their procedures for use |
Range of variables
- measurement equipment includes: calipers, indicators, CMM, micrometers, gauges
D-16.05 Proves out prototype
Essential Skills: Document Use, Thinking, Numeracy
D-16.05 Proves out prototype
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| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-16.05.01P |
set up prototype for preparation and evaluation |
prototype is set up for preparation and evaluation |
| D-16.05.02P |
install pneumatic, hydraulic and robotic systems |
pneumatic, hydraulic and robotic systems are installed according to prototype application |
| D-16.05.03P |
test prototype functions |
prototype functions are tested as per intended use |
| D-16.05.04P |
diagnose malfunctions of prototype |
malfunctions are diagnosed using evaluation methods to isolate the problem |
| D-16.05.05P |
fix identified problems |
identified problems are fixed by disassembling, modifying and repairing affected components |
| D-16.05.06P |
confirm functionality of altered prototype |
functionality of altered prototype is confirmed by repeating evaluation procedures |
Range of variables
- evaluation methods include: visual inspection, measurement, functionality run
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-16.05.01L |
demonstrate knowledge of prototype preparation and evaluation |
identify types of physical tests |
| describe evaluation methods used to evaluate prototypes |
| describe procedures used to prepare a prototype to evaluate its functions |
Range of variables
- evaluation methods include: visual inspection, measurement, functionality run
- physical tests include: motion, load, fatigue
Task D-17 Fits and assembles production tools
Task descriptor
Following the design of the production tools, all components must be fitted and assembled. Setting tool timing is important to achieve proper part and tool specifications.
D-17.01 Verifies dimensions of production tool components
Essential Skills: Document Use, Numeracy, Thinking
D-17.01 Verifies dimensions of production tool components
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-17.01.01P |
select measuring instruments |
measuring instruments are selected according to features and tolerances required |
| D-17.01.02P |
take measurements |
measurements are taken using measuring instruments |
| D-17.01.03P |
compare measurements to drawings and sketches |
measurements are compared to drawings and sketches to ensure conformity, fits and clearances |
Range of variables
- measuring instruments include: micrometers, calipers, indicators, gauge blocks/pins, CMM, height gauge, sine bar or plate
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-17.01.01L |
demonstrate knowledge of methods for verifying dimensions and features of production tool components |
identify methods for verifying dimensions and features of production tool components |
| identify measuring instruments,their applications and how to verify their accuracy |
Range of variables
- measuring instruments include: micrometers, calipers, indicators, gauge blocks/pins, CMM, height gauge, sine bar or plate
- features include: outside diameter, inside diameter, angles, depth, radius, chamfers, fillets
D-17.02 Performs production tool assembly
Essential Skills: Document Use, Numeracy, Thinking
D-17.02 Performs production tool assembly
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-17.02.01P |
organize production tool components and engineered components |
production tool and engineered components are organized to facilitate assembly and ensure all required parts are present |
| D-17.02.02P |
fasten production tool components temporarily |
production tool components are fastened as required to permit adjustments for alignment and fit |
| D-17.02.03P |
make necessary adjustments |
adjustments are made for fit, clearance and function according to tooling specifications |
| D-17.02.04P |
fasten or clamp production tool components temporarily |
production tool components are fastened or clamped temporarily for final assembly |
| D-17.02.05P |
drill, tap and ream locating holes |
locating holes are drilled, tapped and reamed as required to permanently locate components |
| D-17.02.06P |
fasten components permanently |
components are fastened using fastening techniques |
| D-17.02.07P |
verify final dimensions and fit |
final dimensions and fit are verified according to tooling specifications |
Range of variables
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- engineered components (purchasable components) include: bushings, hinges, screws, dowels
- fastening techniques include: using mechanical fasteners, welding, bonding, brazing
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-17.02.01L |
demonstrate knowledge of fitting and assembling production tools |
identify types of production tools and describe their applications |
| identify engineered components and their applications |
| identify types of materials used in production tool development |
| describe procedures used to fit and assemble production tools |
| D-17.02.02L |
demonstrate knowledge of positioning production tool components |
identify specifications for standard assembly fits and clearances |
| identify production tool specifications |
| identify types of fits |
| describe clearance setting practices |
| D-17.02.03L |
demonstrate knowledge of final assembly of production tool components |
identify types of fasteners, fastening techniques, adhesives and solderused in the final assembly of production tool components |
Range of variables
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- engineered components (purchasable components) include: bushings, hinges, screws, dowels
- fastening techniques include: using mechanical fasteners, welding, bonding, brazing
- production tool specifications include: cutting clearances, draft angles
- fits include: interference, clearance, transition
- clearance setting practices include: inserting material between working faces, using light source
- fasteners include: screws, stripper bolts, set screws
- adhesives include: temporary, permanent
D-17.03 Sets production tool timing
Essential Skills: Digital Technology, Numeracy, Thinking
D-17.03 Sets production tool timing
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-17.03.01P |
verify shut height |
shut height is verified according to tool specifications |
| D-17.03.02P |
verify final height of cutting punches |
final height of cutting punches is verified to achieve punch penetration according to industry practices |
| D-17.03.03P |
verify final position of forming punches |
final position of forming punches is verified to achieve form of the part using lead check according to industry practices and part requirements |
| D-17.03.04P |
verify timing of sh edders and pads |
timing of shedders and pads is verified according to part requirements and company policies and procedures |
| D-17.03.05P |
verify cam engagement of stamping dies |
cam engagement of stamping dies is verified to achieve required punch penetration or form according to industry practices, part requirements and tooling specifications |
| D-17.03.06P |
verify cam engagement of moulds |
cam engagement of moulds is verified to achieve required seal |
| D-17.03.07P |
verify tooling components |
tooling components are verifiedaccording to tooling specifications and company policies and procedures |
| D-17.03.08P |
adjust tooling components |
tooling components are adjusted to achieve required functioning of the tool and part specifications |
| D-17.03.09P |
document changes to tooling |
changes to tooling are documented for revision control |
| D-17-03.10P |
set up and check die protection and sensors |
die protection and sensors are set up and checked according to company policies and procedures |
Range of variables
- tooling components include: stripper plates, ejectors, compression springs, bumper blocks, pressure pads, nitrogen cylinders
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-17.03.01L |
demonstrate knowledge of fitting and assembling production tools |
identify types of production tools and describe their applications |
| identify engineered components and their applications |
| identify tooling components |
| describe procedures used to fit and assemble production tools |
| D-17.03.02L |
demonstrate knowledge of production tool timing |
describe procedures used to set production tool timing |
| describe verification of shut height |
| describe verification of final height of cutting punches |
| describe verification of final position of forming punches |
| describe verification of shedders and pads |
| describe verification of cam engagement of stamping dies |
| describe verification of cam engagement of moulds |
| describe verification of tooling components |
Range of variables
- tooling components include: stripper plates, ejectors, compression springs, bumper blocks, pressure pads, nitrogen cylinders
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- engineered components (purchasable components) include: bushings, hinges, screws, dowels, die sets, wear plates
Task D-18 Proves out production tools
Task descriptor
New and reconditioned production tools must be proved out (tried out) before being put into service. Proving out means performing an initial tryout of a tool to ensure its safety, functionality and accuracy. It is particularly important to observe safety protocols in performing this task.
D-18.01 Sets up production tools
Essential Skills: Thinking, Numeracy, Working with Others
D-18.01 Sets up production tools
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Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-18.01.01P |
determine equipment for operation of production tool |
equipment for operation of production tool is determined according to specifications |
| D-18.01.02P |
install, align and secure production tool |
production tool is installed, aligned and secured to equipment according to type of tool |
| D-18.01.03P |
connect press accessory systems, mould accessory systems and fixture accessory systems |
press accessory systems, mould accessory systems and fixture accessory systems are connected according to tooling specifications |
Range of variables
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- specifications include: design, standards, client, industry, manufacturers’, drawings
- press accessory systems include: stock feeders, hydraulic lines, pneumatic lines, electrical connections, parts catchers
- mould accessory systems include: water lines, misters, parts catchers, conveyor systems, electrical connections
- fixture accessory systems include: pneumatic lines, electrical connections
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-18.01.01L |
demonstrate knowledge of proving out production tools |
identify types of production tools and describe their applications |
| describe procedures used to prove out production tools |
| D-18.01.02L |
demonstrate knowledge of setting up production tools |
describe safety considerations for operating production equipment |
| identify types of dies |
| identify types of jigs and fixtures |
| describe intended function and operation of the production tool |
Range of variables
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- dies include: draw dies, form dies, trim dies, progressive dies
- jigs and fixtures include: checking fixtures, assembly fixtures, drill jigs, welding fixtures
D-18.02 Verifies production part material
Essential Skills: Reading, Document Use, Numeracy
D-18.02 Verifies production part material
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| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-18.02.01P |
ensure that material conforms to part requirements |
material meets part requirements by interpreting material identification and specifications |
| D-18.02.02P |
identify materials by physical properties |
materials are identified by physical properties |
| D-18.02.03P |
ensure that feed stock is free from defects |
feed stock is free from defects that may impact final product quality or damage tool |
Range of variables
- material identification includes: conformance documents, trace identification tags, markings on the material
- specifications include: design, standards, client, industry, manufacturers’, drawings
- physical properties include: camber, crowning, longitudinal bow, hardness, magnetism
- defects include: damage, foreign matter, other contamination
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-18.02.01L |
demonstrate knowledge of proving out production tools |
identify types of production tools and describe their applications |
| describe procedures used to prove out production tools |
| D-18.02.02L |
demonstrate knowledge of production parts |
identify material specifications pertaining to production parts |
| identify material classifications pertaining to production parts |
Range of variables
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- material specifications include: composition, thickness, hardness, ductility, malleability
- material classifications include: ANSI, Society of Automotive Engineers (SAE), ASME, Canadian Standards Association (CSA)
D-18.03 Develops blank/strip
Essential Skills: Thinking, Numeracy, Continuous Learning
D-18.03 Develops blank/strip
| NL |
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PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
| NV |
yes |
NV |
yes |
yes |
yes |
yes |
ND |
ND |
yes |
ND |
ND |
ND |
Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-18.03.01P |
calculate amount of material for finished shape |
amount of material for finished shape is calculated according to industry practices |
| D-18.03.02P |
select press and settings |
press and settings are selected according to material and tooling specifications |
| D-18.03.03P |
perform circle grid analysis |
circle grid analysis is performed according to industry practices to assess material flow |
| D-18.03.04P |
develop draw radius and adjust clamping force on the blank/strip |
draw radius is developed and clamping force is adjusted using draw beads to achieve uniform material thickness |
| D-18.03.05P |
evaluate material changes |
material changes are evaluated to maintain dimensions to specifications |
| D-18.03.06P |
verify profile geometry |
profile geometry is verified against part drawing using measuring instruments |
| D-18.03.07P |
record final blank/strip dimensions |
final blank/strip dimensions are recorded to manufacture production blanks/strips |
Range of variables
- material changes include: thinning, thickening, folding, flow, wrinkling
- measuring instruments include: micrometers, calipers, indicators, gauge blocks/pins, CMM, height gauge, sine bar or plate
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-18.03.01L |
demonstrate knowledge of proving out production tools |
identify types of production tools and describe their applications |
| describe procedures used to prove out production tools |
| D-18.03.02L |
demonstrate knowledge of blank/strip development |
describe blank/strip material characteristics |
| describe procedures used in blank development |
| describe procedures used in strip development |
Range of variables
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- blank/strip material characteristics include: composition, thickness, hardness, ductility, malleability
D-18.04 Cycles equipment with production tools
Essential Skills: Thinking, Numeracy, Oral Communication
D-18.04 Cycles equipment with production tools
| NL |
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PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
| NV |
yes |
NV |
yes |
yes |
yes |
yes |
ND |
ND |
yes |
ND |
ND |
ND |
Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-18.04.01P |
verify clearances and interferences |
clearances and interferences between equipment, production tool and workpiece are verified |
| D-18.04.02P |
operate machine-tool at reduced rate |
machine-tool is operated at reduced rate to verify function and minimize risk of damage to equipment and production part according to company policies and procedures |
| D-18.04.03P |
verify and adjust timing |
timing is verified and adjusted to optimize tool performance |
| D-18.04.04P |
adjust die components |
die components are adjusted according to tooling and part specifications |
| D-18.04.05P |
adjust accessories |
accessories are adjusted according to tooling and part specifications |
| D-18.04.06P |
perform press adjustments |
press adjustments are performed according to tooling and part specifications |
| D-18.04.07P |
assess production at normal conditions |
production is assessed at normal conditions to ensure that part volume and consistency are optimal and to observe trends in production |
Range of variables
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- machine-tools include: lathes, drills, grinders, saws, milling machines
- die components include: stripper plate, die springs, punches, pilots, strip levels, forms, horns
- accessories include: feeders, coils, straighteners, air blower, lubrication system
- press adjustments include: shut height, pressure pads, limit switches, counterbalance, temperature
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-18.04.01L |
demonstrate knowledge of proving out production tools |
identify types of production tools and describe their applications |
| describe procedures used to prove out production tools |
| D-18.04.02L |
demonstrate knowledge of cycling equipment with production tools |
identify types of machine-tools |
| identify types of cycling equipment |
Range of variables
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- machine-tools include: lathes, drills, grinders, saws, milling machines
- cycling equipment includes: feeders, cams, presses
D-18.05 Evaluates production part
Essential Skills: Numeracy, Document Use, Writing
D-18.05 Evaluates production part
| NL |
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QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
| NV |
yes |
NV |
yes |
yes |
yes |
yes |
ND |
ND |
yes |
ND |
ND |
ND |
Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-18.05.01P |
examine part visually |
part is examined visually for deficiencies |
| D-18.05.02P |
measure part dimensions |
part dimensions are measured to confirm that measurements conform to part specifications |
| D-18.05.03P |
document results of evaluation |
results are documented including data according to company policies and procedures |
Range of variables
- deficiencies include: poor surface finish, burrs, part damage
- data includes: critical dimensions, surface finish, tolerances, functionality, repeatability
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-18.05.01L |
demonstrate knowledge of evaluating production parts |
identify material specifications pertaining to production parts and describe their relationship to evaluating production parts |
| identify material classifications pertaining to evaluation of production parts |
| identify types of part deficiencies |
| describe measuring equipment used to evaluate production parts |
Range of variables
- deficiencies include: poor surface finish, burrs, part damage
- material specifications include: composition, thickness, hardness, ductility, malleability
- material classifications include: ANSI, SAE, ASME, CSA
D-18.06 Checks production tool for damage
Essential Skills: Numeracy, Thinking, Continuous Learning
D-18.06 Checks production tool for damage
| NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
| NV |
yes |
NV |
yes |
yes |
yes |
yes |
ND |
ND |
yes |
ND |
ND |
ND |
Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-18.06.01P |
visually inspect tools |
tools are inspected visually for damage using optical aids if required |
| D-18.06.02P |
document damage |
damage is documented according to company policies and procedures |
Range of variables
- damage includes: cracks, breaks, deformities, misalignments
- optical aids include: loupe eyeglasses, magnifiers, flashlight
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-18.06.01L |
demonstrate knowledge of inspection techniques |
identify types of tool damage |
| describe procedures for detecting production tool damage |
Range of variables
- damage includes: cracks, breaks, deformities, misalignments
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
D-18.07 Modifies production tools to enhance productivity
Essential Skills: Numeracy, Thinking, Continuous Learning
D-18.07 Modifies production tools to enhance productivity
| NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
| NV |
yes |
NV |
yes |
yes |
yes |
yes |
ND |
ND |
yes |
ND |
ND |
ND |
Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-18.07.01P |
adjust mechanisms |
mechanisms are adjusted |
| D-18.07.02P |
adjust production tools |
production tools are adjusted by changing tool materials and components |
| D-18.07.03P |
recommend surface treatment coatings |
surface treatment coatings are recommended to enhance productivity and wear resistance of production tools |
| D-18.07.04P |
streamline load and unload processes |
load and unload processes are streamlined to reduce cycle time |
Range of variables
- mechanisms include: stock feeders, limit switches, air blowers, air clamps, equipment fixtures, lubrication systems
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- surface treatment coatings include: nitride, plating, anodizing, cryogenic, titanium
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-18.07.01L |
demonstrate knowledge of production tool modification |
identify mechanisms that could be adjusted to enhance productivity |
| identify types of surface treatment coatings |
| describe procedures used to modify production tools |
Range of variables
- mechanisms include: stock feeders, limit switches, air blowers, air clamps, equipment fixtures, lubrication systems
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- surface treatment coatings include: nitride, plating, anodizing, cryogenic, titanium
Task D-19 Repairs and maintains production tools
Task descriptor
Tool and die makers have to ensure that production tools maintain required accuracy. It is essential that they recognize the need for repair, identify the correct repair procedure and perform reconditioning of these tools.
D-19.01 Identifies condition of production tools
Essential Skills: Thinking, Numeracy, Working with Others
D-19.01 Identifies condition of production tools
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PE |
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ON |
MB |
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AB |
BC |
NT |
YT |
NU |
| NV |
yes |
NV |
yes |
yes |
yes |
yes |
ND |
ND |
yes |
ND |
ND |
ND |
Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-19.01.01P |
monitor and evaluate production part |
production part is monitored and evaluated according to part specifications |
| D-19.01.02P |
observe operation of production tool |
operation of production tool is observed for production tool defects and need for repair, adjustment or reconditioning is evaluated |
| D-19.01.03P |
compare condition of production tools to original specifications |
condition of production tools is compared to original specifications using measuring instruments |
| D-19.01.04P |
record production tool defects |
production tool defects are recorded according to company policies and procedures |
Range of variables
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- production tool defects include: worn components, broken clamps, worn surfaces, broken edges
- measuring instruments include: micrometers, calipers, indicators, gauge blocks/pins, CMM, height gauge, sine bar or sine plate, digital measuring media
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-19.01.01L |
demonstrate knowledge of production tool development and operation |
identify types of production tools and describe their applications |
| describe engineered components and their applications |
| identify types and availability of alloys used in production tool development |
| D-19.01.02L |
demonstrate knowledge of production tool repair and maintenance |
identify measuring instruments and describe their applications and procedures for use |
| identify types of production tool defects and describe their effects on part |
Range of variables
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- production tool defects include: worn components, broken clamps, worn surfaces, broken edges
- measuring instruments include: micrometers, calipers, indicators, gauge blocks/pins, CMM, height gauge, sine bar or sine plate, digital measuring media
- engineered components (purchasable components) include: bushings, hinges, screws, dowels
- alloys include: tool steels, low-carbon steels, medium-carbon steels, powdered-metal steel
D-19.02 Identifies repair procedures
Essential Skills: Thinking, Writing, Working with Others
D-19.02 Identifies repair procedures
| NL |
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PE |
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ON |
MB |
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AB |
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| NV |
yes |
NV |
yes |
yes |
yes |
yes |
ND |
ND |
yes |
ND |
ND |
ND |
Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-19.02.01P |
identify production tool defects |
production tool defects are identified |
| D-19.02.02P |
determine repair procedure |
repair procedure is determined according to production tool defects and tool type |
Range of variables
- production tool defects include: chips, cracks, edge wear
- repair procedure includes: disassembling, resurfacing, polishing, adjusting timing of die mechanisms, sharpening, replacing components
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-19.02.01L |
demonstrate knowledge of production tool development and operation |
identify types of production tools and describe their applications |
| describe engineered components and their applications |
| identify types and availability of alloys used in production tool development |
| D-19.02.02L |
demonstrate knowledge of repair procedures for production tools |
describe types of production tool defects |
| describe repair procedures |
Range of variables
- production tool defects include: chips, cracks, edge wear
- repair procedure includes: disassembling, resurfacing, polishing, adjusting timing of die mechanisms, sharpening, replacing components
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- engineered components (purchasable components) include: bushings, hinges, screws, dowels
- alloys include: tool steels, low-carbon steels, medium-carbon steels, powdered-metal steel
D-19.03 Adjusts production tool components
Essential Skills: Writing, Thinking, Numeracy
D-19.03 Adjusts production tool components
| NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
| NV |
yes |
NV |
yes |
yes |
yes |
yes |
ND |
ND |
yes |
ND |
ND |
ND |
Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-19.03.01P |
perform jig and fixture adjustments |
jig and fixture adjustments are performed based on observations and measurements according to company policies |
| D-19.03.02P |
perform die adjustments |
die adjustments are performed based on observations and measurements according to company policies |
| D-19.03.03P |
perform mould adjustments |
mould adjustments are performed based on observations and measurements according to company policies |
| D-19.03.04P |
verify that production part conforms to specifications |
production part meets specifications according to drawings and measurements |
| D-19.03.05P |
record production tool adjustments |
production tool adjustments are recorded according to company policies and procedures |
Range of variables
- jig and fixture adjustments include: shimming, realigning, levelling, relocating stops
- die adjustments include: shimming, peening, realigning, welding
- mould adjustments include: shimming, realigning
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-19.03.01L |
demonstrate knowledge of production tool development and operation |
identify types of production tools and describe their applications |
| describe engineered components and their applications |
| identify types and availability of alloys used in production tool development |
| D-19.03.02L |
demonstrate knowledge of production tool adjustment procedures |
identify types of adjustmentsthat can be made on production tools |
| describe procedures used to adjust production tools |
Range of variables
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- engineered components (purchasable components) include: bushings, hinges, screws, dowels
- alloys include: tool steels, low-carbon steels, medium-carbon steels, powdered-metal steel
D-19.04 Reconditions production tool components
Essential Skills: Writing, Thinking, Numeracy
D-19.04 Reconditions production tool components
| NL |
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PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
| NV |
yes |
NV |
yes |
yes |
yes |
yes |
ND |
ND |
yes |
ND |
ND |
ND |
Skills
| Reference Code |
Performance Criteria |
Evidence of Attainment |
| D-19.04.01P |
prepare and clean component |
component is prepared and cleaned to remove contaminants using cleaning methods |
| D-19.04.02P |
remove excess production part material |
excess production part material is removed using finishing tools and equipment |
| D-19.04.03P |
determine reconditioning method |
reconditioning method is determined according to part and component condition |
| D-19.04.04P |
repair components |
components are repaired by machining or applying surface treatments |
| D-19.04.05P |
fabricate new components for production tools |
new components are fabricated when components are damaged beyond repair |
| D-19.04.06P |
replace engineered components |
engineered components are replaced according to requirements |
| D-19.04.07P |
inspect reconditioned component |
reconditioned component is inspected to confirm completeness of repair |
| D-19.04.08P |
perform sharpening of dies and resurfacing of moulds |
dies are sharpened and moulds are resurfaced according to part condition |
| D-19.04.09P |
record production tool reconditioning |
production tool reconditioning is recorded according to company policies and procedures |
Range of variables
- cleaning methods include: polishing, sandblasting, ultrasonic cleaning, descaling, degreasing
- finishing tools and equipment include: abrasive stones, polishing media, grinder, polisher
- reconditioning methods include: machining, applying surface treatments, replacing components, welding, coating
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- engineered components include: bushings, hinges, screws, dowels
Knowledge
| Reference Code |
Learning Outcomes |
Learning Objectives |
| D-19.04.01L |
demonstrate knowledge of production tool development and operation |
identify types of production tools and describe their applications |
| describe engineered components and their applications |
| D-19.04.02L |
demonstrate knowledge of procedures used to recondition production tool components |
identify machine tools and hand tools used to recondition worn and damaged components |
| identify extent of damage to components |
| identify and describe reconditioning methods |
Range of variables
- reconditioning methods include: machining, applying surface treatments, replacing components, welding, coating
- production tools include: forging dies, jigs, fixtures, cutting tools, moulds
- engineered components include: bushings, hinges, screws, dowels