Table of Contents
Task B-5 Performs fabrication
Task Descriptor
Prior to installation of piping and equipment, steamfitters/pipefitters perform fabrication of pipes, piping systems, and associated equipment and supports, either in an off-site fabrication shop or on-site.
B-5.01 - Fabricates piping system components
B-5.01 - Fabricates piping system components
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
B-5.01.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements |
B-5.01.02P |
select materials |
material quantities and type are selected according to material list and item to be fabricated |
B-5.01.03P |
assemble piping system components |
piping system components are assembled using layout techniques, joining methods and fabrication techniques according to specifications and drawings |
B-5.01.04P |
clean and protect piping system components |
piping system components are cleaned and protected using treating methods according to specifications |
B-5.01.05P |
fit and position piping system components |
piping system components are orientated, fitted and positioned according to drawings, fitting tolerance practicesand joining method for application |
B-5.01.06P |
pre-heat or purge piping material and verify joining method |
verification tools and equipment are used to ensure piping system components meet quality assurance (QA)/QC procedures and documentation |
B-5.01.07P |
perform post-weld activities |
post-weld activities are performed according to QA/QC procedures and documentation |
B-5.01.08P |
check completed work |
completed work is checked according to QA/QC procedures and documentation |
B-5.01.09P |
generate field drawings |
drawings are legible and clear, and reflect field installation |
B-5.01.10P |
document weld mapping |
weld mapping is documented according to QA/QC procedures and documentation |
B-5.01.11P |
identify piping system components |
piping system components are identified according to installation drawings |
B-5.01.12P |
test piping system components |
piping system components are tested using testing methodsaccording to QA/QC procedures and documentation |
B-5.01.13P |
complete documentation |
documentation is completed according to project specifications |
Range of Variables
- tools and equipment include: pipe stands, pipe vises, bevelling machines, levels, measuring tools, flange squares, grinders, welding equipment
- materials include: structural steel, pipe fittings, pipe
- piping system components include: pipe spools, fittings, valves, pipe supports
- joining methods include: threading, grooving, mechanical joint, gluing, welding, fusion
- fabrication techniques include: cutting, bending, bevelling, drilling
- drawings include: engineered, mechanical, electrical, manufacturers, architectural
- treating methods include: applying protective coatings, tape, paint, passivation, chemical flushing
- fitting tolerance practices include: two-holing, gap, high-low, transitioning, alignment
- verification tools and equipment include: temperature sticks, oxygen analyzers
- post-weld activities include: stress relieving, controlled cooling, NDE
- installation drawings include: flow sheets, blueprints, P&ID, GA, spool drawings
- testing methods include: hydrostatic, pneumatic, vacuum, in-service
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
B-5.01.01L |
demonstrate knowledge of piping system component fabrication |
interpret information pertaining to piping system component fabrication found on drawings and specifications |
identify types of fittings, and describe their characteristics and applications |
identify types of joining methods and describe their applications |
identify types of fabrication techniques and describe their applications |
identify types of treating methods and describe their applications |
identify types of fitting tolerance practicesand describe their applications |
identify pre- and post-weld activities and describe their applications |
B-5.01.02L |
demonstrate knowledge of procedures to fabricate piping system components |
identify tools and equipmentused to fabricate piping system components,and describe their applications and procedures for use |
identify hazards and describe safe work practices pertaining to fabrication |
describe procedures to fabricate and assemble piping system components |
B-5.01.03L |
demonstrate knowledge of regulatory requirements to fabricate piping system components |
identify jurisdictional regulations pertaining to piping system component fabrication |
Range of Variables
- piping system components include: pipe spools, fittings, valves
- fittings include: elbows, tees, wyes, true wyes, olets, laterals, crosses, reducers
- joining methods include: threading, grooving, gluing, welding, compression, fusion
- fabrication techniques include: cutting, bending, bevelling, drilling
- treating methods include: applying protective coatings, tape, paint, passivation, chemical flushing
- fitting tolerance practices include: two-holing, gap, high-low, transitioning, alignment
- pre-weld activities include: purging, controlled heating
- post-weld activities include: stress relieving, controlled cooling, NDE
- tools and equipment include: pipe stands, pipe vises, bevelling machines, levels, measuring tools, flange squares, temperature sticks, oxygen analyzers, grinders, welding equipment
- jurisdictional regulations include: by-laws, standards, codes, American Society of Mechanical Engineers (ASME) B31, Canadian Standards Association (CSA)
B-5.02 - Fabricates brackets, supports, hangers, guides and anchors
B-5.02 - Fabricates brackets, supports, hangers, guides and anchors
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
B-5.02.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements |
B-5.02.02P |
select material |
material quantities and type are selected according to material list and item to be fabricated |
B-5.02.03P |
assemble materials and support components |
materials and support componentsare assembled according to QA/QC procedures and documentation, and design specifications for completed project using joining methods and fabrication techniques |
B-5.02.04P |
apply pipe protection |
pipe protection is applied ensuring pipe is protected from wear on support |
B-5.02.05P |
orientate, fit and position materials and support components |
materials and support components are orientated, fitted and positioned according to dimensions of insulation and calculated expansion, and joining method for application |
B-5.02.06P |
verify joining methods |
joining methods meet QA/QC procedures and documentation, and welding specifications |
B-5.02.07P |
pre-heat materials and support components |
materials and support components are preheated according to QA/QC procedures and documentationandusing verification tools and equipment |
B-5.02.08P |
perform post-weld activities |
post-weld activities are performed according to QA/QC procedures and documentation, and welding specifications |
B-5.02.09P |
check completed work |
completed work is checked according to QA/QC procedures and documentation |
B-5.02.10P |
generate field bracket and support drawings |
drawings are legible and clear, and reflect field installation |
B-5.02.11P |
document weld mapping |
weld mapping is documented according to QA/QC procedures and documentation |
B-5.02.12P |
identify brackets, supports, hangers, guides, anchors and fittings |
brackets, supports, hangers, guides, anchors and fittings are identified according to installation drawings |
B-5.02.13P |
inspect final installation |
final installation is inspected according to inspection procedures |
B-5.02.14P |
complete QA/QC documentation |
QA/QC documentation is completed according to QA/QC procedures |
Range of Variables
- tools and equipment include: chop saws, cutting torches, band saws, grinders, magnetic base drills, pipe vises, two-foot squares
- materials include: structural steel, pipe, pipe clamps, threaded rods, isolation barriers, clevis hangers, nuts, washers
- support components include: anchors, shoes, trunions, dummy legs, guides
- joining methods include: bolt-on, inserting, welding, chemical anchored
- fabrication techniques include: cutting, bending, bevelling
- pipe protection includes: chafing shields, rubber grommets, wear pads
- verification tools and equipment include: temperature sticks, pyrometers
- post-weld activities include: stress relieving, controlled cooling
- installation drawings include: GA, orthographic, isometric
- inspection procedures include: visual, torque, NDE
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
B-5.02.01L |
demonstrate knowledge of bracket, support, hanger, guide and anchor fabrication |
identify information pertaining to brackets, supports, hangers, guides and anchors fabrication found on drawings and specifications |
identify types of joining methods and describe their applications |
identify types of fabrication techniques and describe their applications |
identify post-weld activities and describe their applications |
B-5.02.02L |
demonstrate knowledge of procedures to fabricate brackets, supports, hangers, guides and anchors |
identify fabrication tools and equipment to fabricate brackets, supports, hangers, guides and anchors, and describe their applications and procedures for use |
identify hazards and describe safe work practices pertaining to fabrication |
describe procedures to fabricate and assemble brackets, supports, hangers, guides and anchors |
B-5.02.03L |
demonstrate knowledge of regulatory requirements to fabricate brackets, supports, hangers, guides and anchors |
identify jurisdictional regulations pertaining to fabrication of brackets, supports, hangers, guides and anchors |
Range of Variables
- joining methods include: bolt-on, inserting, welding, chemical anchored
- fabrication techniques include: cutting, bending, bevelling, drilling
- post-weld activities include: stress relieving, controlled cooling
- fabrication tools and equipment include: chop saws, cutting torches, band saws, grinders, magnetic base drills, pipe vises, two-foot squares
- jurisdictional regulations include: by-laws, standards, codes, ASME B31, Canadian Welding Bureau (CWB)
Task B-6 Lays out and installs piping, tubing, fittings and related components
Task Descriptor
The layout and installation of various piping, tubing, fittings and related components requires a wide range of skills including preparation, measuring, cutting and joining techniques. Layout and installation methods can vary considerably depending on the material of the piping and tubing.
B-6.01 - Lays out and installs copper tube, tubing, fittings and related components
B-6.01 - Lays out and installs copper tube, tubing, fittings and related components
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
B-6.01.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements |
B-6.01.02P |
select and inspect copper tube and tubing material |
copper tube and tubing material is selected according to drawings and has visible American Society of Testing and Materials (ASTM) incised markings |
B-6.01.03P |
prepare material list |
material list is prepared according to packing list and drawings |
B-6.01.04P |
take field measurements |
field measurements taken are complete and accurate to confirm drawings and installation instructions |
B-6.01.05P |
measure, calculate, mark and lay out copper tube and tubing |
copper tube and tubing is measured, calculated, marked and laid out according to drawings |
B-6.01.06P |
cut and ream copper tube and tubing |
copper tube and tubing is cut and reamed according to type and size of tube and tubing |
B-6.01.07P |
bend copper tube and tubing |
copper tube and tubing is bent according to required dimensions |
B-6.01.08P |
prepare, assemble and join copper tube and tubing |
copper tube and tubing is prepared, assembled and joined using preparation and joining methods to produce a leak-free joint |
B-6.01.09P |
install copper tube and tubing, expansion joints, swing joints, expansion loops and components |
copper tube and tubing, expansion joints, swing joints, expansion loops and components are installed according to drawings and QA/QC specifications |
B-6.01.10P |
install accessories |
accessories are installed according todrawings and QA/QC specifications |
B-6.01.11P |
generate field bracket and support drawings |
field bracket and support drawings are legible and clear, and reflect field installations |
B-6.01.12P |
perform mapping of joints |
mapping of joints is documented according to QA/QC procedures |
B-6.01.13P |
itemize copper tube and tubing, fittings and components |
copper tube and tubing, fittings and components are itemized according to drawings |
B-6.01.14P |
torque flanged joints |
flanged joints are torqued according to QA/QC specifications and task is documented |
B-6.01.15P |
anneal copper tube and tubing |
copper tube and tubing is annealed so that it is pliable and not kinked |
B-6.01.16P |
test copper tube and tubing, fittings and components |
testing methods are used to test copper tube and tubing, fittings and components according to testing requirements |
B-6.01.17P |
complete documentation |
documentation is completed according to QA/QC procedures |
Range of Variables
- tools and equipment include: tube cutters, tube benders, reamers, soldering, brazing, flaring and grooving equipment, hack saws, power cutting tools, hand benders, hydraulic benders
- copper tube and tubing includes: G, M, L, K, drain, waste and vent (DWV), air-conditioning and refrigeration (ACR) tubing
- preparation methods include: reaming, sanding, cleaning
- joining methods include: brazing, soldering, flaring, grooving, extrusion Ts, compression fittings
- components include: valves, controls, instruments, traps, strainers
- accessories include: bolts, studs, gaskets, brackets, supports, hangers, guides, anchors
- fittings include: elbows, tees, crosses, flared, compression, couplings
- testing methods include: hydrostatic, pneumatic, vacuum, in-service
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
B-6.01.01L |
demonstrate knowledge of copper tube and tubing, fittings and components |
identify copper tube and tubing, and describe their characteristics and applications |
identify fittings used with copper tube and tubing, and describe their characteristics and applications |
identify copper tube and tubing components, and describe their characteristics and applications |
identify copper tube and tubing accessories, and describe their characteristics and applications |
interpret information pertaining to copper tube and tubing found on drawings and specifications |
describe identification systems for copper tube and tubing |
identify systems and criteria used in referencing, selecting and ordering copper tube and tubing |
B-6.01.02L |
demonstrate knowledge of procedures to measure and size copper tube, tubing and components |
explain measurements for copper tube and tubing |
describe procedures to measure and size copper tube, tubing and fittings |
B-6.01.03L |
demonstrate knowledge of procedures to cut, bend and join copper tube, tubing, and fittings |
identify tools and equipment used to cut, bend and join copper tube, tubing, fittings and joints, and describe their applications and procedures for use |
identify hazards, and describe safe work practices pertaining to cutting, bending and joining copper tube, tubing, and fittings |
identify methods used to cut copper tube and tubing, and describe their associated procedures |
identify joining methods for copper tube and tubing, and describe their associated applications and procedures |
describe procedures to bend copper tube and tubing |
B-6.01.04L |
demonstrate knowledge of procedures to install and test copper tube, tubing, fittings and components |
describe procedures to install copper tube, tubing, fittings and components |
describe procedures to test copper tube, tubing, fittings and components |
B-6.01.05L |
demonstrate knowledge of regulatory requirements pertaining to copper tube and tubing |
interpret jurisdictional regulationspertaining to copper tube and tubing |
Range of Variables
- copper tube and tubing includes: G, M, L, K, DWV, ACR tubing
- fittings include: elbows, tees, crosses, flared, compression, couplings
- components include: valves, controls, instruments, traps, strainers
- accessories include: bolts, studs, gaskets, brackets, supports, hangers, spring cans, guides, anchors
- measurements include: dimension, diameter, length
- procedures to measure include: fitting allowance, offset calculations, bend allowance
- tools and equipment include: tube cutters, tube benders, reamers, soldering, brazing, flaring, grooving equipment, hack saws, power cutting tools, hand benders, hydraulic benders
- joining methods include: brazing, soldering, flaring, grooving, compression fittings
- jurisdictional regulations include: by-laws, standards, codes, ASTM, ASME, American National Standards Institute (ANSI), National Fire Protection Association (NFPA)
B-6.02 - Lays out and installs plastic piping, fittings and related components
B-6.02 - Lays out and installs plastic piping, fittings and related components
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yes |
yes |
yes |
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yes |
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NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
B-6.02.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements |
B-6.02.02P |
select and inspect plastic piping material |
plastic piping material is selected according to drawings and markings |
B-6.02.03P |
prepare material list |
material list is prepared according to packing list and drawings |
B-6.02.04P |
take field measurements |
field measurements taken are complete and accurate to confirm drawings and installation instructions |
B-6.02.05P |
measure, calculate, mark and lay out plastic piping |
plastic piping is measured, calculated, marked and laid out according to drawings |
B-6.02.06P |
cut and ream plastic piping |
plastic piping is cut and reamed according to type and size of piping |
B-6.02.07P |
bend plastic piping |
plastic piping is bent according to required dimensions |
B-6.02.08P |
prepare, assemble and join plastic piping |
plastic piping is prepared, assembled and joined using joining and preparation methods to produce a leak-free joint |
B-6.02.09P |
install plastic piping, expansion joints, swing joints and expansion loops, and components |
plastic piping, expansion joints, swing joints and expansion loops, and components are installed according to drawings and QA/QC specifications |
B-6.02.10P |
install accessories |
accessories are installed according todrawings and QA/QC specifications |
B-6.02.11P |
generate field bracket and support drawings |
field bracket and support drawings are legible and clear, and reflect field installations |
B-6.02.12P |
perform mapping of joints |
mapping of joints is documented according to QA/QC procedures |
B-6.02.13P |
itemize plastic piping, fittings and components |
plastic piping, fittings and components are itemized according to drawings |
B-6.02.14P |
torque flanged joints |
flanged joints are torqued according to QA/QC specifications and task is documented |
B-6.02.15P |
test plastic piping, fittings and components |
testing methods are used to test plastic piping, fittings and components according to testing requirements |
B-6.02.16P |
complete documentation |
documentation is completed according to QA/QC procedures |
Range of Variables
- tools and equipment include: tube cutters, fusion machines, scrapers, facers, reamers, hack saws, power cutting tools, heated bending tools, crimpers, expansion tools
- plastic piping includes: acrylonitrile butadiene styrene (ABS), polyvinyl chloride (PVC), polypropylene (PP), polyethylene (PE), cross-linked polyethylene (PEX), plastic tubing, high-density polyethylene (HDPE), low density polyethylene (LDPE), chlorinated polyvinyl chloride (CPVC)
- joining methods include: compression fittings, solvent cementing, threading, fusion
- preparation methods include: sanding, priming, bevelling, chemical cleaning
- components include: valves, controls, instruments, traps, strainers
- accessories include: bolts, studs, gaskets, brackets, supports, hangers, guides, anchors
- fittings include: elbows, tees, crosses, wyes
- testing methods include: hydrostatic, pneumatic, vacuum, in-service
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
B-6.02.01L |
demonstrate knowledge of plastic piping, fittings and components |
identify plastic piping, and describe their characteristics and applications |
identify fittings used with plastic piping, and describe their characteristics and applications |
identify plastic piping components, and describe their characteristics and applications |
identify plastic pipingaccessories, and describe their characteristics and applications |
interpret information pertaining to plastic piping found on drawings and specifications |
describe identification systems for plastic piping |
identify systems and criteria used in referencing, selecting and ordering plastic piping |
B-6.02.02L |
demonstrate knowledge of procedures to measure and size plastic piping, fittings and components |
explain measurements for plastic piping |
describe procedures to measure and size plastic piping and fittings |
B-6.02.03L |
demonstrate knowledge of procedures to cut, bend and join plastic piping, fittings and components |
identify tools and equipment used to cut, bend and join plastic piping, fittings and joints, and describe their applications and procedures for use |
identify hazards, and describe safe work practices pertaining to cutting, bending and joining plastic piping and fittings |
identify methods used to cut plastic piping, and describe their associated procedures |
identify joining methods for plastic piping, and describe their associated applications and procedures |
describe procedures to bend plastic piping |
B-6.02.04L |
demonstrate knowledge of procedures to install and test plastic piping, fittings and components |
describe procedures to install plastic piping, fittings and components |
describe procedures to test plastic piping, fittings and components using testing methods |
B-6.02.05L |
demonstrate knowledge of regulatory requirements pertaining to plastic piping |
interpret jurisdictional regulationspertaining to plastic piping |
Range of Variables
- plastic piping include: ABS, PVC, PP, PE, PEX, plastic tubing, HDPE, LDPE, CPVC
- fittings include: elbows, tees, crosses, wyes
- components include: valves, controls, instruments, traps, strainers
- accessories include: bolts, studs, gaskets, brackets, supports, hangers, guides, anchors
- procedures to measure include: fitting allowance, offset calculations, bend allowance
- measurements include: dimension, length, diameter
- tools and equipment include: tube cutters, fusion machines, scrapers, facers, reamers, tubing cutters, hack saws, power cutting tools, heated bending tools, crimpers, expansion tools
- joining methods include: compression fittings, solvent cementing, threading, fusion
- testing methods include: hydrostatic, pneumatic, vacuum, in-service
- jurisdictional regulations include: by-laws, standards, codes, ASTM, ASME, ANSI, NFPA
B-6.03 - Lays out and installs carbon steel piping, fittings and related components
B-6.03 - Lays out and installs carbon steel piping, fittings and related components
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
B-6.03.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements |
B-6.03.02P |
select and inspect carbon steel piping material, grades and schedules |
carbon steel piping material, grades and schedules are selected according to drawings and has visible markings |
B-6.03.03P |
prepare material list |
material list is prepared according to packing list and drawings |
B-6.03.04P |
take field measurements |
field measurements taken are correct and accurate to confirm drawings and installation instructions |
B-6.03.05P |
measure, calculate, mark and lay out carbon steel piping |
carbon steel piping is measured, calculated, marked and laid out according to drawings |
B-6.03.06P |
cut and prepare carbon steel piping |
carbon steel piping is cut and prepared according to type and size of piping |
B-6.03.07P |
bend carbon steel piping |
carbon steel piping is bent according to required dimensions |
B-6.03.08P |
prepare, assemble and join carbon steel piping |
carbon steel piping and fittings are prepared, assembled and joined using preparationand joining methods, and fitting tolerances are addressed |
B-6.03.09P |
perform pre/post-weld activities |
pre/post-weld activities are performed according to QA/QC welding procedures |
B-6.03.10P |
install carbon steel piping components and accessories |
carbon steel piping components and accessories are installed according to drawings and QA/QC specifications |
B-6.03.11P |
generate field bracket and support drawings |
field bracket and support drawings are legible, clear and reflect field installations |
B-6.03.12P |
perform mapping of joints |
mapping of joints is documented according to QA/QC procedures |
B-6.03.13P |
itemize carbon steel piping,fittings and components |
carbon steel piping,fittings and componentsare itemized according to drawings |
B-6.03.14P |
torque flanged joints |
flanged joints are torqued according to QA/QC specifications and task is documented |
B-6.03.15P |
test carbon steel piping,fittings and components |
testing methods are used to test carbon steel piping,fittings and components according to testing requirements |
B-6.03.16P |
complete documentation |
documentation is completed according to QA/QC procedures |
Range of Variables
- tools and equipment include: grinders, oxy-fuel cutting torches, threading equipment, files, grooving equipment, tube benders, reamers, power cutting tools, cutters, hand benders, hydraulic benders
- carbon steel piping includes: standard carbon steel, low temperature, electric resistance welded (ERW), seamless, submerged arc-welded (SAW)
- preparation methods include: grinding, reaming, cutting, bevelling, threading
- fittings include: elbows, tees, crosses, wyes, olets, compression
- joining methods include: threaded fittings, tacking/welding, flanging, grooving, flaring, compression fittings
- fitting tolerances include: gap, high-low, alignment
- pre/post-weld activities include: stress relieving, cleaning, controlled cooling, preheating or purging, chemical treating, protective coatings
- components include: expansion joints, swing joints, expansion loops, valves, controls, instruments, traps, strainers
- accessories include: bolts, studs, gaskets, brackets, supports, hangers, guides, anchors, pipe dope, pipe thread sealant tape, anti-seize compound
- testing methods include: hydrostatic, pneumatic, vacuum, in-service, NDE
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
B-6.03.01L |
demonstrate knowledge of carbon steel piping, fittings and components and accessories |
identify carbon steel piping and describe their characteristics and applications |
identify fittings used with carbon steel piping and describe their characteristics and applications |
identify carbon steel piping components, and describe their characteristics and applications |
identify carbon steel piping accessories, and describe their characteristics and applications |
interpret information pertaining to carbon steel piping found on drawings and specifications |
describe identification systems for carbon steel piping |
identify systems and criteria used in referencing, selecting and ordering carbon steel piping |
B-6.03.02L |
demonstrate knowledge of procedures to measure carbon steel piping |
explain measurements for carbon steel piping |
describe procedures to measure carbon steel piping, and fittings |
B-6.03.03L |
demonstrate knowledge of procedures to cut, bend and join carbon steel piping and components |
identify tools and equipment used to cut, bend and join carbon steel piping, fittings and joints, and describe their applications and procedures for use |
identify hazards, and describe safe work practices pertaining to cutting, bending, threading and joining carbon steel piping and fittings |
describe inspection procedures and QA/QC requirements for carbon steel piping |
describe preparation methods for the ends of pipe and fittings |
identify methods used to cut carbon steel piping, and describe their associated procedures |
identify joining methods for carbon steel piping, and describe their associated applications and procedures |
describe pre/post-weld activities |
describe procedures to bend carbon steel piping |
B-6.03.04L |
demonstrate knowledge of procedures to install and test carbon steel piping, fittings and components |
describe procedures to install and test carbon steel piping, fittings and components |
B-6.03.05L |
demonstrate knowledge of regulatory requirements pertaining to carbon steel piping |
interpret jurisdictional regulations pertaining to carbon steel piping |
Range of Variables
- carbon steel piping includes: standard carbon steel, low temperature, ERW, seamless, SAW
- components include: expansion joints, swing joints, expansion loops, valves, controls, instruments, traps, strainers
- accessories include: bolts, studs, gaskets, brackets, supports, hangers, guides, anchors, pipe dope, pipe thread sealant tape, anti-seize compound
- fittings include: elbows, tees, crosses, wyes, olets, compression
- procedures to measure include: fitting allowance, offset calculations, bend allowance
- measurements include: dimension, length, wall thickness/schedule, diameter
- tools and equipment include: grinders, oxy-fuel cutting torches, threading equipment, files, grooving equipment, tube benders, reamers, power cutting tools, cutters, hand benders, hydraulic benders
- preparation methods include: grinding, reaming, cutting, bevelling, threading
- joining methods include: threaded fittings, tacking/welding, flanging, grooving, flaring, compression fittings
- pre/post-weld activities include: stress relieving, cleaning procedures, controlled cooling, preheating or purging, chemical treating, protective coatings
- jurisdictional regulations include: by-laws, standards, codes, ASME B31, CSA, NFPA, United Laboratories (UL)
B-6.04 - Lays out and installs stainless steel piping, tubing, fittings and related components
B-6.04 - Lays out and installs stainless steel piping, tubing, fittings and related components
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
NV |
NV |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
B-6.04.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements |
B-6.04.02P |
select and inspect stainless steel piping and tubing material |
stainless steel piping and tubing material is selected according to drawings and have visible markings |
B-6.04.03P |
prepare material list |
material list is prepared according to packing list and drawings |
B-6.04.04P |
take field measurements |
field measurements taken are complete and accurate to confirm drawings and installation instructions |
B-6.04.05P |
measure, calculate, mark and lay out stainless steel piping and tubing |
stainless steel piping and tubing is measured, calculated, marked and laid out according to drawings |
B-6.04.06P |
cut and prepare stainless steel piping and tubing |
stainless steel piping and tubing is cut and prepared according to type and size of piping and tubing |
B-6.04.07P |
bend stainless steel piping and tubing |
stainless steel piping and tubing are bent according to required dimension |
B-6.04.08P |
prepare, assemble and join stainless steel piping and tubing |
stainless steel piping, tubing and fittings are prepared, assembled and joined using preparationand joining methods and fitting tolerances are addressed |
B-6.04.09P |
perform pre/post-weld activities |
pre/post-weld activities are performed according to QA/QC welding procedures |
B-6.04.10P |
prevent contamination of parent material |
tools and equipment are isolated to prevent cross-contamination between stainless steel and other materials |
B-6.04.11P |
install stainless steel piping, tubing and components and accessories |
stainless steel piping, tubing components and accessories are installed according to drawings and QA/QC specifications |
B-6.04.12P |
generate field bracket and support drawings |
field bracket and support drawings are legible and clear, and reflect field installations |
B-6.04.13P |
perform mapping of joints |
mapping of joints is documented according to QA/QC procedures |
B-6.04.14P |
itemize stainless steel piping, tubing, fittings and components |
stainless steel piping, tubing, fittings and components are itemized according to drawings |
B-6.04.15P |
torque flanged joints |
flanged joints are torqued according to QA/QC specifications and task is documented |
B-6.04.16P |
test stainless steel piping, tubing, fittings and components |
testing methods are used to test stainless steel piping, tubing, fittings and components according to testing requirements |
B-6.04.17P |
complete documentation |
documentation is completed according to QA/QC procedures |
Range of Variables
- tools and equipment include: grinders, plasma cutters, threading equipment, files, grooving equipment, tube cutters, tube benders, reamers, power cutting tools, cutters, hand benders, hydraulic benders
- stainless steel piping and tubing include: 304, 316 stainless steel
- fitting tolerances includes: gap, high-low, alignment, welding process pull
- fittings include: elbows, tees, crosses, wyes, olets, compression
- preparation methods include: grinding, reaming, cutting, bevelling, threading
- joining methods include: threading, welding, flanging, grooving, compression fittings
- pre/post-weld activities include: stress relieving, cleaning procedures, controlled cooling, preheating, purging, chemical treating, protective coatings, use of purge dams
- prevent cross-contamination includes: labelling, physical separation, use of barriers, tool selection
- components include: expansion joints, swing joints, expansion loops, valves, controls, instruments, traps, strainers
- accessories include: bolts, studs, gaskets, brackets, supports, hangers, guides, anchors, pipe dope, pipe thread sealant tape, anti-seize compound, isolation kits
- testing methods include: hydrostatic, pneumatic, vacuum, in-service, NDE
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
B-6.04.01L |
demonstrate knowledge of stainless steel piping and tubing, fittings and components and accessories |
identify stainless steel piping and tubing, and describe their characteristics and applications |
identify fittings used with stainless steel piping and tubing, and describe their characteristics and applications |
identify stainless steel piping and tubing components, and describe their characteristics and applications |
identify stainless steel piping and tubing accessories, and describe their characteristics and applications |
interpret information pertaining to stainless steel piping and tubing found on drawings and specifications |
describe identification systems and methods for stainless steel piping and tubing |
B-6.04.02L |
demonstrate knowledge of procedures to measure stainless steel piping and tubing |
explain measurements for stainless steel piping and tubing |
describe procedures to measure stainless steel piping and tubing and fittings |
B-6.04.03L |
demonstrate knowledge of procedures to cut, bend and join stainless steel piping, tubing, fittings and components |
identify tools and equipment used to cut, bend and join stainless steel piping, tubing, fittings and joints and describe their applications and procedures for use |
identify hazards, and describe safe work practices pertaining to cutting, bending, threading and joining stainless steel piping, tubing and fittings |
describe methods to prevent cross contamination |
describe inspection procedures for stainless steel piping and tubing |
identify methods used to cut stainless steel piping and tubing, and describe their associated procedures |
describe preparation methods of pipe and fitting end |
identify joining methods used for stainless steel piping and tubing, and describe their associated applications and procedures |
describe pre/post-weld activities |
describe procedures to bend stainless steel piping and tubing |
B-6.04.04L |
demonstrate knowledge of procedures to install and test stainless steel piping, tubing, fittings and components |
describe procedures to install and test methods usedfor stainless steel piping, tubing, fittings and components |
B-6.04.05L |
demonstrate knowledge of regulatory requirements pertaining to stainless steel piping and tubing |
interpret jurisdictional regulations pertaining to stainless steel piping and tubing |
Range of Variables
- stainless steel piping and tubing include: 304, 316 stainless steel
- fittings include: elbows, tees, crosses, wyes, olets, compression
- components include: expansion joints, swing joints, expansion loops, valves, controls, instruments, traps, strainers
- accessories include: bolts, studs, gaskets, brackets, supports, hangers, guides, anchors, pipe dope, pipe thread sealant tape, anti-seize compound, isolation kits
- procedures to measure include: fitting allowance, offset calculations, bend allowance
- measurements include: dimension, length, wall thickness/schedule, diameter
- tools and equipment include: grinders, plasma cutters, threading equipment, files, grooving equipment, tube benders, reamers, power cutting tools, cutters, hand benders, hydraulic benders
- prevent cross-contamination includes: labelling, physical separation, use of barriers, tool selection
- inspection procedures include: visual, positive material identification (PMI)
- preparation methods include: grinding, reaming, cutting, bevelling
- joining methods include: threading welding, flanging, grooving, compression fittings
- pre/post-weld activities include: stress relieving, cleaning procedures, controlled cooling, preheating or purging, chemical treating, protective coatings
- testing methods include: hydrostatic, pneumatic, vacuum, in-service, NDE
- jurisdictional regulations include: by-laws, standards, codes, ASME B31, CSA, NFPA, UL
B-6.05 - Lays out and installs fibreglass piping, fittings and related components
B-6.05 - Lays out and installs fibreglass piping, fittings and related components
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
NV |
NV |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
B-6.05.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements |
B-6.05.02P |
select and inspect fibreglass pipingmaterial |
fibreglass piping is selected according to drawings and has visible markings |
B-6.05.03P |
prepare material list |
material list is prepared according to packing list and drawings |
B-6.05.04P |
take field measurements |
field measurements taken are complete and accurate to confirm drawings and installation instructions |
B-6.05.05P |
measure, calculate, mark and lay out fibreglass piping |
fibreglass pipingis measured, calculated, marked and laid out according to drawings |
B-6.05.06P |
cut and prepare fibreglass piping |
fibreglass piping is cut and prepared (tapered and sanded) according to type of piping |
B-6.05.07P |
assemble and join fibreglass piping using joining methods |
fibreglass pipingis assembled and joined using joining methods to produce a leak-free joint |
B-6.05.08P |
bend piping |
piping is bent according to drawings, specifications and jurisdictional regulations |
B-6.05.09P |
install fibreglass piping, components and accessories |
fibreglass piping, components and accessories are installed according to drawings and QA/QC specifications |
B-6.05.10P |
generate field bracket and support drawings |
field bracket and support drawings are legible and clear, and reflect field installations |
B-6.05.11P |
perform mapping of joints |
mapping of joints is documented according to QA/QC procedures |
B-6.05.12P |
itemize fibreglass piping, fittings and components |
fibreglass piping, fittings and components are itemized according to drawings |
B-6.05.13P |
torque flanged joints |
flanged joints are torqued according to QA/QC specifications and task is documented |
B-6.05.14P |
test fibreglass piping, fittings and components |
testing methods are used to test fibreglass piping, fittings and components according to testing requirements |
B-6.05.15P |
complete documentation |
documentation is completed according to QA/QC procedures |
Range of Variables
- tools and equipment include: heat belts, air saws, jig saws, grinders, hack saws, power cutting tools, sanders
- fibreglass piping includes: fibreglass-reinforced plastic (FRP), glass fibreglass-reinforced plastic (GFRP), glass-reinforced epoxy (GRE)
- joining methods include: butt and wrap (butt fusion), bell and spigot, flanged
- components include: pumps, valves, controls, instruments, traps, strainers
- accessories include: washers, bolts, studs, gaskets, brackets, supports, hangers, guides, anchors, rubber saddles
- testing methods include: hydrostatic, pneumatic, vacuum, in-service
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
B-6.05.01L |
demonstrate knowledge of fibreglass piping, fittings and components and accessories |
identify types of fibreglass piping, and describe their characteristics and applications |
identify fittings used with fibreglass piping, and describe their characteristics and applications |
identify fibreglass piping components, and describe their characteristics and applications |
identify fibreglass piping accessories, and describe their characteristics and applications |
interpret information pertaining to fibreglass piping found on drawings and specifications |
describe identification systems and methods for fibreglass piping |
identify systems and criteria used in referencing, selecting and ordering fibreglass piping |
B-6.05.02L |
demonstrate knowledge of procedures to measure fibreglass piping |
explain measurements for fibreglass piping |
describe procedures to measure fibreglass piping |
B-6.05.03L |
demonstrate knowledge of procedures to cut and join fibreglass piping, fittings and components |
identify tools and equipmentused to cut and join fibreglass piping, fittings and components, and describe their applications and procedures for use |
identify hazards, and describe safe work practices pertaining to cutting and joining fibreglass piping and fittings |
describe procedures to cut fibreglass piping |
identify joining methods and materials used for fibreglass piping, and describe their associated applications and procedures |
B-6.05.04L |
demonstrate knowledge of procedures to install and test fibreglass piping,fittingsand components |
describe procedures to install and test fibreglass piping, fittings and components |
describe procedures to bend piping for fibreglass piping |
B-6.05.05L |
demonstrate knowledge of regulatory requirements pertaining to fibreglass piping |
interpret jurisdictional regulations pertaining to fibreglass piping |
Range of Variables
- fibreglass piping includes: FRP, GFRP, GRE
- components include: pumps, valves, controls, instruments, traps, strainers
- accessories include: washers, bolts, studs, gaskets, brackets, supports, hangers, guides, anchors, rubber saddles
- procedures to measure include: fitting allowance, offset calculations
- measurements include: dimension, length, wall thickness/schedule, diameter
- tools and equipment include: heat belts, air saws, jig saws, grinders hack saws, power cutting tools, sanders
- joining methods include: butt and wrap, bell and spigot, flanged
- materials include: vinyl ester, polyester, halogenated resins, epoxies
- testing methods include: hydrostatic, pneumatic, vacuum, in-service
- jurisdictional regulations include: by-laws, standards, codes, ASME B31, ASTM, NFPA
B-6.06 - Lays out and installs specialty piping, fittings and related components
B-6.06 - Lays out and installs specialty piping, fittings and related components
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
NV |
NV |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
B-6.06.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements |
B-6.06.02P |
select and inspect specialty piping material |
specialty piping material is selected according to drawings and has visible markings |
B-6.06.03P |
prepare material list |
material list is prepared according to packing list and drawings |
B-6.06.04P |
take field measurements |
field measurements taken are correct and accurate to confirm drawings and installation instructions |
B-6.06.05P |
measure, calculate, mark and lay out specialty piping |
specialty piping is measured, calculated, marked and laid out according to drawings |
B-6.06.06P |
cut and prepare specialty piping |
specialty piping is cut and prepared according to type and size of piping |
B-6.06.07P |
bend specialty piping |
specialty piping is bent according to required dimensions |
B-6.06.08P |
prepare, assemble and join specialty piping and fittings |
specialty piping and fittings are prepared, assembled and joined according to fitting tolerances and installation drawings using preparationand joining methods |
B-6.06.09P |
perform pre/post-weld activities |
pre/post-weld activities are performed according to QA/QC welding procedures |
B-6.06.10P |
prevent contamination of parent material |
tools and equipment are isolated to prevent cross-contamination between alloys and other materials |
B-6.06.11P |
install specialty piping, components and accessories |
specialty piping, components and accessories are installed according to drawings and QA/QC specifications |
B-6.06.12P |
generate field bracket and support drawings |
field bracket and support drawings are legible and clear, and reflect field installations |
B-6.06.13P |
perform mapping of joints |
mapping of joints is documented according to QA/QC procedures |
B-6.06.14P |
itemize specialty piping, fittings and components |
specialty piping, fittings and componentsare itemized according to drawings |
B-6.06.15P |
torque flanged joints |
flanged joints are torqued according to QA/QC specifications and task is documented |
B-6.06.16P |
test specialty piping, fittings and components |
testing methods are used to test specialty piping, fittings and components according to testing requirements |
B-6.06.17P |
complete documentation |
documentation is completed according to QA/QC procedures |
Range of Variables
- tools and equipment include: grinders, reamers, plasma cutters, threading equipment, files, grooving equipment, power cutting tools, cutters, hand benders, hydraulic benders
- specialty piping includes: chrome, molybdenum, titanium, duplex, lined pipe, copper, copper-nickel, synthetic-metallic, hastelloy, aluminum
- fittings include: elbows, tees, crosses, wyes, olets, compression
- fitting tolerances include: gap, high-low, alignment
- preparation methods include: grinding, reaming, cutting, bevelling, threading
- joining methods include: threaded fittings, tacking/welding, flanging, grooving, compression fittings, brazing, soldering
- pre/post-weld activities include: stress relieving, cleaning procedures, controlled cooling, preheating or purging, chemical treating, protective coatings, use of purge dams
- prevent cross-contamination includes: labelling, physical separation, use of barriers, tool selection
- components include: expansion joints, swing joints, expansion loops, valves, controls, instruments, traps, strainers
- accessories include: bolts, studs, gaskets, brackets, supports, hangers, guides, anchors, pipe dope, pipe thread sealant tape, anti-seize compound
- testing methods include: hydrostatic, pneumatic, vacuum, in-service, NDE
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
B-6.06.01L |
demonstrate knowledge of specialty piping, fittings and components, their characteristics and applications |
identify specialty piping and describe their characteristics and applications |
identify fittings used with specialty piping, and describe their characteristics and applications |
identify specialty piping components, and describe their characteristics and applications |
identify specialty piping accessories, and describe their characteristics and applications |
describe methods to prevent cross-contamination |
interpret information pertaining to specialty piping found on drawings and specifications |
describe identification systems for specialty piping |
B-6.06.02L |
demonstrate knowledge of procedures to measure specialty piping |
explain measurements for specialty piping |
describe procedures to measure specialty piping and fittings |
B-6.06.03L |
demonstrate knowledge of procedures to cut, bend and join specialty piping |
identify tools and equipment used to cut, bend and join specialty piping, and describe their applications and procedures for use |
identify hazards, and describe safe work practices pertaining to cutting, threading bending and joining specialty piping |
describe inspection procedures for specialty piping |
describe procedures to cut specialty piping and fittings |
describe preparation methods of pipe and fitting end |
identify joining methods used for specialty piping, and describe their associated applications and procedures |
describe pre/post-weld activities |
describe procedures to bend specialty piping |
B-6.06.04L |
demonstrate knowledge of procedures to install and test specialty piping, fittings and components |
describe procedures to install and test specialty piping, fittings and components |
B-6.06.05L |
demonstrate knowledge of regulatory requirements pertaining to specialty piping |
interpret jurisdictional regulations pertaining to specialty piping |
Range of Variables
- specialty piping includes: chrome, molybdenum, titanium, duplex, lined pipe, copper, copper-nickel, synthetic-metallic, hastelloy, aluminum
- fittings include: elbows, tees, crosses, wyes, olets, compression
- components include: expansion joints, swing joints, expansion loops, valves, controls, instruments, traps, strainers
- accessories include: bolts, studs, gaskets, brackets, supports, hangers, guides, anchors, pipe dope, pipe thread sealant tape, anti-seize compound
- prevent cross-contamination includes: labelling, physical separation, use of barriers, tool selection
- procedures to measure include: fitting allowance, offset calculations, bend allowances
- measurements include: dimension, length, wall thickness/schedule, diameter
- tools and equipment include: grinders, reamers, plasma cutters, threading equipment, files, grooving equipment, power cutting tools, cutters, hand benders, hydraulic benders
- fitting tolerances include: gap, high-low, alignment
- inspection procedures include: visual, PMI
- preparation methods include: grinding, reaming, cutting, bevelling, threading
- joining methods include: threaded fittings, tacking/welding, flanging, grooving, compression fittings, brazing, soldering
- pre/post-weld activities include: stress relieving, cleaning procedures, controlled cooling, preheating or purging, chemical treating, protective coatings, use of purge dams
- jurisdictional regulations include: by-laws, standards, codes, ASME B31, CSA, NFPA, UL
Task B-7 Installs, maintains, troubleshoots, repairs and tests valves
Task Descriptor
Valves are commonplace and widely used in industry. The failure or improper selection of these pieces of equipment can shut down plants and cause buildings to lose heat. This failure can cause the release of hazardous materials into the environment at a chemical plant, prevent a refinery from meeting a critical production deadline, or create a dangerous situation by interrupting the daily operation at a health care facility. Steamfitter/pipefitters install piping systems and the valves that are part of those systems.
B-7.01 - Installs valves
B-7.01 - Installs valves
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
NV |
NV |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
B-7.01.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements |
B-7.01.02P |
select and inspect valves |
valves are selected and inspected according to installation variables, drawings and valve identification |
B-7.01.03P |
itemize valve components and accessories |
valve components and accessories are itemized according to drawings |
B-7.01.04P |
prepare material list |
material list is prepared according to packing list and drawings |
B-7.01.05P |
take field measurements |
field measurements taken are correct and accurate to confirm drawings and installation instructions |
B-7.01.06P |
measure, calculate and mark piping and tubing |
piping and tubing is measured, calculated and marked for valve installation, and clearances, flange, alignment and orientation are maintained |
B-7.01.07P |
prepare valve |
valve is prepared for installation using preparation methods according to manufacturers’ installation instructions and QA/QC procedures |
B-7.01.08P |
install valve |
valve is installed in piping, tubing and system components using joining methods to ensure valve functionality, and with seat and handle positioned to required orientation |
B-7.01.09P |
install valve actuators |
valve actuators are installed according to manufacturers’ installation instructions, drawings and QA/QC procedures |
B-7.01.10P |
install and reinstall valve components |
valve components are installed and reinstalled according to manufacturers’ installation instructions, drawings and QA/QC procedures |
B-7.01.11P |
generate field bracket and support drawings |
drawings are legible, clear and reflect field requirements |
B-7.01.12P |
perform mapping of joints |
mapping of joints is documented according to QA/QC procedures |
B-7.01.13P |
torque flanged joints |
flanged joints are torqued according to QA/QC specifications and task is documented |
B-7.01.14P |
test system including valves, piping, tubing, and valve components |
testing methods are used to test system including valves, piping, tubing, and valve components according to testing requirements, manufacturers’ instructions and QA/QC procedures |
B-7.01.15P |
complete documentation |
documentation is completed according to QA/QC procedures |
Range of Variables
- tools and equipment include: assorted wrenches, rigging tools, pin bars, impact guns, soldering and welding equipment
- valves include: gate, globe, ball, plug, butterfly, needle, relief, pop safety, toggle, check, pressure reducing, shutter, diaphragm
- installation variables include: temperature, medium, pressure, flow, functionality, systems, design, orientation
- valve components include: seat, stem, disc, packing, diaphragms, bonnet, handles, springs
- accessories include: bolts, studs, gaskets, brackets, chain wheels, actuators, anti-seize material, lubricants, sealing compounds
- valve actuators include: electric, pneumatic, manual, hydraulic
- preparation methods include: maintaining traceability of removed components, protecting internal components, removing shipping materials, maintaining valve orientation and integrity
- joining methods include: threading, tacking/welding, flanging, grooving, compression fittings
- testing methods include: hydrostatic, pneumatic, vacuum, in-service, NDE, mechanical
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
B-7.01.01L |
demonstrate knowledge of valves, their components, accessories, characteristics, applications and operation |
identify types of valves, valve components, and accessories and describe their characteristics, applications and operation |
identify types of valve actuators and describe their characteristics and applications |
interpret information found on drawings and specifications pertaining to valves |
explain valve rating systems and installation variables |
B-7.01.02L |
demonstrate knowledge of procedures to install valves, their components and accessories |
identify tools and equipment used to install valves, their components and accessories and describe their applications and procedures for use |
identify hazards and describe safe work practices pertaining to installing valves |
identify joining methods used to install valves, and describe their associated procedures |
describe testing methods for testing valves and their components |
B-7.01.03L |
demonstrate knowledge of regulatory requirements to install valves |
interpret jurisdictional regulations pertaining to valves |
Range of Variables
- valves include: gate, globe, ball, plug, butterfly, needle, relief, pop safety, toggle, check, pressure reducing, shutter, diaphragm
- valve components include: seat, stem, disc, packing, diaphragms, bonnet, handles, springs
- accessories include: bolts, studs, gaskets, brackets, chain wheels, actuators, anti-seize material, lubricants, sealing compounds
- types ofvalve actuators include: electric, pneumatic, manual, hydraulic
- valve ratings include: pressure, temperature, seat composition, type of service
- installation variables include: temperature, medium, pressure, flow, functionality, systems, design, orientation
- tools and equipment include: assorted wrenches, rigging tools, pin bars, impact guns, soldering and welding equipment
- joining methods include: threading, tacking/welding, flanging, grooving, compression fittings
- testing methods include: hydrostatic, pneumatic, vacuum, in-service, NDE, mechanical
- jurisdictional regulations include: by-laws, standards, codes, ANSI, UL, CSA, ASME, NFPA
B-7.02 - Maintains, troubleshoots, repairs and tests valves
B-7.02 - Maintains, troubleshoots, repairs and tests valves
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
NV |
NV |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
B-7.02.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements |
B-7.02.02P |
perform maintenance procedures |
maintenance procedures are performed according to predetermined maintenance schedule and documentation is updated |
B-7.02.03P |
determine valves, components and accessories that require repair or replacement |
valves, components and accessories that requirerepair or replacement are determined using troubleshooting techniques |
B-7.02.04P |
lock out and tag out system |
system is locked and tagged out to prevent activation of static, stored and residual energy sources during repair or maintenance |
B-7.02.05P |
repair valves, components and accessories |
valves, components and accessories are repaired to operational condition using repair techniques |
B-7.02.06P |
re-test valve |
valve is tested to ensure it meets operational and functional requirements |
B-7.02.07P |
complete documentation |
documentation is completed according to QA/QC procedures |
Range of Variables
- tools and equipment include: valve repair hooks, micrometers, lapping plates, grease gun, stethoscope, temperature gun, assorted wrenches, valve repair kits, snap ring pliers
- maintenance procedures include: lubricating, cleaning and inspecting equipment or components for wear, replacing worn components
- documentation includes: lock-out and tag-out, maintenance log, QA/QC reports
- valves include: gate, globe, ball, plug, butterfly, needle, relief, pop safety, toggle, check, pressure reducing, shutter, diaphragm
- valve components include: seat, stem, disc, packing, diaphragms, bonnet, handles, springs
- accessories include: bolts, studs, gaskets, brackets, chain wheels, actuators, anti-seize material, lubricants, sealing compounds
- troubleshooting techniques include: functional checks, visual inspections, use of temperature sensing devices and stethoscopes
- energy sources include: mechanical, electrical, hydraulic, pneumatic
- repair techniques include: disc and seat refurbishment, stem realignment, valve repacking, changing gaskets, replacing bolts, replacing actuators
- tests include: hydrostatic, pneumatic, vacuum, in-service, function-test
- operational and functional requirements include: sealing (body and seat), pressure relief as specified
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
B-7.02.01L |
demonstrate knowledge of valves, components, accessories, their characteristics, applications and operation |
identify types of valves, components, and accessories, and describe their characteristics, applications and operation |
identify types of valve actuators and describe their characteristics and applications |
interpret information found on drawings and specifications pertaining to valves |
identify valve and component defectsrequiring repair |
describe necessary documentation for valve repair |
B-7.02.02L |
demonstrate knowledge of procedures to maintain, troubleshoot, repair and test valves |
identify tools and equipment used to maintain, troubleshoot, repair and test valves, and describe their applications and procedures for use |
identify hazards, and describe safe work practices pertaining to maintenance, repair, troubleshooting and testing valves |
describe maintenance and troubleshooting procedures pertaining to valves |
describe procedures to repair and test valves |
B-7.02.03L |
demonstrate knowledge of regulatory requirements to maintain, troubleshoot, repair and test to valves |
interpret jurisdictional regulations pertaining to valves |
Range of Variables
- valves include: gate, globe, ball, plug, butterfly, needle, relief, pop safety, toggle, check, pressure reducing, shutter, diaphragm
- valve components include: seat, stem, disc, packing, diaphragms, bonnet, handles, springs
- accessories include: bolts, studs, gaskets, brackets, chain wheels, actuators, anti-seize material, lubricants, sealing compounds
- types of valve actuators include: electric, pneumatic, manual, hydraulic
- defects include: passing valve seal, leaking packing, leaking flanges, leaking bonnet, compromised valve integrity, seized or damaged components
- documentation includes: lock-out and tag-out, maintenance log, QA/QC reports
- tools and equipment include: valve repair hooks, micrometers, lapping plates, grease gun, stethoscope, temperature gun, assorted wrenches, valve repair kits, snap ring pliers
- maintenance procedures include: lubricating, cleaning and inspecting equipment for components for wear, replacing worn components
- troubleshooting procedures include: functional checks, visual inspections, use of temperature sensing devices and stethoscopes
- repair includes: disc and seat refurbishment, stem realignment, valve repacking, changing gaskets, replacing bolts, replacing actuators
- tests include: hydrostatic, pneumatic, vacuum, in-service, function-test
- jurisdictional regulations include: by-laws, standards, codes, ANSI, UL, CSA, ASME, NFPA
Task B-8 Installs, tests, maintains, troubleshoots and repairs heat tracing systems
Task Descriptor
Tracing accompanies existing piping systems to facilitate the delivery of the medium. Tracing systems are made with a variety of materials such as carbon steel, stainless steel and copper. Steamfitters/Pipefitters install, attach, diagnose, repair and energize tracing systems. These systems can be installed during construction or after completion. In liquid-filled tracing systems water, glycol or a combination of both is used as a medium when consistent temperature control is required. Steam is used when high levels of heat energy are required.
B-8.01 - Installs steam tracing systems
B-8.01 - Installs steam tracing systems
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yes |
yes |
NV |
NV |
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yes |
yes |
yes |
yes |
yes |
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
B-8.01.01P |
select and use tools and equipment |
tools and equipment are selected and used according to type and size of steam tracing system |
B-8.01.02P |
select and inspect materials |
materials are selected and inspected according to installation variables and drawings |
B-8.01.03P |
itemize materials and components |
materials and components are itemized according to drawings |
B-8.01.04P |
prepare material list |
material list is prepared according to packing list and drawings |
B-8.01.05P |
take field measurements |
field measurements taken are correct and accurate to confirm drawings and installation instructions |
B-8.01.06P |
measure, calculate and mark piping and tubing for installation |
piping and tubing is measured, calculated and marked for steam tracing system installation, and clearances, flange, and tubing alignment and orientation are maintained |
B-8.01.07P |
install steam tracing systems and components |
steam tracing systems are installed using joining method to produce a leak-free and functional system with joints that are accessible for insulation requirements |
B-8.01.08P |
generate field bracket and support drawings |
drawings are legible, clear and reflect field installations |
B-8.01.09P |
perform mapping of joints |
mapping of joints is documented according to QC procedures |
B-8.01.10P |
test steam tracing systems, their components, piping and tubing |
testing methods are used to test steam tracing systems, their components, piping and tubing according to testing requirements and results are documented |
Range of Variables
- tools and equipment include: benders, flaring devices, strapping devices, cutters, reamers
- steam tracing systems include: low to high pressure, pre-insulated tubing bundles, heat taped, jacketed pipe
- materials include: carbon, stainless steel and copper tubing, strapping, related fittings, pre‑insulated tubing bundles (electrically traced), standoffs, socking material, pre-insulated
- components include: valves, breakouts, valve baskets, steam traps
- joining methods include: welding, mechanical joint, brazing, flaring
- testing methods include: hydrostatic, pneumatic
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
B-8.01.01L |
demonstrate knowledge of steam tracing systems, their components, characteristics, applications and operation |
identify steam tracing systems and their components, and describe their characteristics, applications and operation |
interpret information found on drawings and manufacturers’ and engineers’ specifications pertaining to steam tracing systems |
describe working principles of steam systems |
describe steam tracing system installation variables |
B-8.01.02L |
demonstrate knowledge of procedures to install and test steam tracing systems and their components |
identify tools and equipment used to install and test steam tracing systems and their components, and describe their applications and procedures for use |
identify hazards, and describe safe work practices pertaining to installation and testing of steam tracing systems and their components |
identify joining methods used to install steam tracing systems and their components |
describe practices to produce a leak-free and functional system with joints that are accessible for insulation requirements |
describe testing methods for steam tracing systems |
B-8.01.03L |
demonstrate knowledge of regulatory requirements to install and test steam tracing systems and their components |
interpret jurisdictional regulations pertaining to steam tracing systems and their components |
Range of Variables
- steam tracing systems include: low to high pressure, pre-insulated tubing bundles, heat taped, jacketed pipe
- components include: valves, breakouts, valve baskets, steam traps
- installation variables include: temperature, pressure, flow, functionality, systems
- tools and equipment include: benders, flaring devices, strapping devices, cutters, reamers
- joining methods include: welding, soldering, grooving, mechanical joint, brazing, fittings
- testing methods include: hydrostatic, pneumatic
- jurisdictional regulations include: by-laws, standards, codes, ASME, WHMIS, LEED, CSA
B-8.02 - Maintains, troubleshoots, repairs and tests steam tracing systems
B-8.02 - Maintains, troubleshoots, repairs and tests steam tracing systems
NL |
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yes |
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yes |
yes |
yes |
yes |
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
B-8.02.01P |
select and use tools and equipment |
tools and equipment are selected and used according to type of steam tracing system |
B-8.02.02P |
perform maintenance procedures |
maintenance procedures are performed according to predetermined maintenance schedule and maintenance documentation is updated |
B-8.02.03P |
determine steam tracing system componentsthat require repair or replacement |
components that requirerepair or replacement are determined using troubleshooting techniques |
B-8.02.04P |
lock out and tag out steam tracing system and components |
steam tracing system and components are locked out and tagged out to prevent activation of potential energy sources during repair or maintenance according to site-specific requirements and company policies and procedures |
B-8.02.05P |
repairsteam tracing system and components |
steam tracing system and componentsare repaired to operational condition using repair techniques |
B-8.02.06P |
remove lock-out and tag-out from steam tracing system and components |
locks and tags are removed from steam tracing system and componentsaccording to site-specific requirements and company policies and procedures |
B-8.02.07P |
reinstate and perform test on steam tracing system |
steam tracing system is reinstated to operating condition and tested |
B-8.02.08P |
energize steam tracing system |
steam tracing system is energized to ensure it meets operational and functional requirements |
B-8.02.09P |
update documentation |
documentation is updated with steam tracing systemrepairs |
Range of Variables
- tools and equipment include: benders, temperature sensing devices, rubber mallets, stethoscopes, flaring devices, strapping devices, cutters, reamers
- steam tracing systems include: low to high pressure, pre-insulated tubing bundles, heat taped, jacketed pipe, heat taped, jacketed pipe
- maintenance procedures include: checking steam traps; banding; cleaning and inspecting equipment components for correct operation and wear; replacing worn components
- maintenance documentation includes: LOTO procedures, maintenance log, quality control reports
- components include: valves, breakouts, valve baskets, steam traps
- troubleshooting techniques include: functional checks, visual inspections, use of temperature sensing devices and stethoscopes
- potential energy sources include: mechanical, electrical
- repair techniques include: trap, tubing and fitting replacement
- tests include: hydrostatic, pneumatic, in‑service
- operational and functional requirements include: to prevent freezing, to ensure system integrity
- documentation includes: QA/QC verification, recording of sign-off that repair has been completed
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
B-8.02.01L |
demonstrate knowledge of steam tracing systems, their components, characteristics, applications and operation |
identify steam tracing systems and their components, and describe their characteristics, applications and operation |
interpret information found on drawings and specifications pertaining to steam tracing systems |
identify steam tracing system and component defects that may require repair |
B-8.02.02L |
demonstrate knowledge of procedures to maintain, troubleshoot, repair and test steam tracing systems and their components |
identify tools and equipment used to maintain, troubleshoot, repair and test steam tracing system and their components,and describe their applications and procedures for use |
identify hazards, and describe safe work practices pertaining to maintaining, troubleshooting, repairing and testing of steam tracing systems and their components |
describe troubleshooting and maintenance procedures pertaining to steam tracing systems and their components |
describe procedures to repair and test steam tracing systems and their components |
describe necessary documentation for repairing and testing steam tracing systems andtheir components |
B-8.02.03L |
demonstrate knowledge of regulatory requirements to repair and test steam tracing systems andtheir components |
interpret jurisdictional regulations pertaining to steam tracing systems andtheir components |
Range of Variables
- steam tracing systems include: low to high pressure, pre-insulated tubing bundles, heat taped, jacketed pipe
- components include: valves, breakouts, valve baskets, steam traps
- defects include: kinked tubing, passing traps, broken straps
- tools and equipment includes: benders, temperature sensing devices, rubber mallets, stethoscopes, flaring devices, strapping devices, cutters, reamers
- maintenance procedures include: checking steam straps, cleaning, inspecting tubing, fittings and components for correct operation and wear
- troubleshooting procedures include: functional checks, visual inspections, use of temperature sensing devices and stethoscopes
- repairs include: steam traps, tubing and fitting replacement
- tests include: hydrostatic, pneumatic, in‑service
- documentation includes: QA/QC verification, recording of sign-off that repair has been completed
- jurisdictional regulations include: by-laws, standards, codes, ASME, WHMIS, LEED, CSA
B-8.03 - Installs liquid-filled tracing systems
B-8.03 - Installs liquid-filled tracing systems
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PE |
NB |
QC |
ON |
MB |
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AB |
BC |
NT |
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yes |
yes |
NV |
NV |
NV |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
B-8.03.01P |
select and use tools and equipment |
tools and equipment are selected and used according to type ofliquid-filled tracing system |
B-8.03.02P |
select and inspect materials |
materials are selected and inspected according to installation variables and drawings |
B-8.03.03P |
itemize material and components |
material and components are itemized according to drawings |
B-8.03.04P |
prepare material list |
material list is prepared according to packing list and drawings |
B-8.03.05P |
take field measurements |
field measurements taken are correct and accurate to confirm drawings and installation instructions |
B-8.03.06P |
measure, calculate and mark piping and tubing for installation |
piping and tubing are measured, calculated and marked for liquid-filled tracing system installation; and clearances, flange, and tubing alignment and orientation are maintained |
B-8.03.07P |
install liquid-filled tracing system and components |
liquid-filled tracing system and components are installed using joining methods to produce a leak-free and functional system using piping practices |
B-8.03.08P |
generate field bracket and support drawings |
drawings are legible and clear, and reflect field requirements |
B-8.03.09P |
perform mapping of joints |
mapping of joints is documented according to QA/QC procedures |
B-8.03.10P |
test liquid-filled tracing system, their components, piping and tubing |
testing methods are used to test liquid-filled tracing system, their components, piping and tubing according to testing requirements and results are documented |
Range of Variables
- tools and equipment include: benders, flaring devices, strapping devices, cutters, reamers
- liquid-filled tracing systems include: low and high temperature hot water, glycol
- materials include: carbon, stainless steel and copper tubing, strapping, related fittings
- components include: valves, breakouts, valve baskets, high point vents, pumps
- joining methods include: welding, soldering, mechanical joint, brazing
- piping practices include: joints are accessible with consideration given to insulation and tie-in points requirements and ensure high point vents and pumps are installed where necessary
- tests include: hydrostatic, pneumatic, in‑service
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
B-8.03.01L |
demonstrate knowledge of liquid-filled tracing systems, their components, characteristics, applications and operation |
identify types of liquid-filled tracing systems and theircomponents, and describe their characteristics, applications and operation |
interpret information found on drawings and manufacturers’ and engineers’ specifications pertaining to liquid-filled tracing systems |
review working principles of liquid-filled tracing systems |
describe installation variables |
B-8.03.02L |
demonstrate knowledge of procedures to install liquid-filled tracing systems and theircomponents |
identify tools and equipment relating to liquid-filled tracing systems and describe their applications and procedures for use |
identify hazards, and describe safe work practices pertaining to installation of liquid-filled tracing systems |
identify joining methods used to install liquid-filled tracing systems and describe their associated piping practices |
describe testing methods for liquid-filled systems |
B-8.03.03L |
demonstrate knowledge of regulatory requirements to install and test liquid-filled tracing systems and theircomponents |
interpret jurisdictional regulations pertaining to liquid-filled tracing systems and theircomponents |
Range of Variables
- liquid-filled tracing systems include: low and high temperature hot water, glycol
- components include: valves, breakouts, valve baskets, high point vents, pumps
- installation variables include: temperature, pressure, flow, functionality, systems
- tools and equipment include: benders, flaring devices, strapping devices, cutters, reamers
- joining methods include: welding, soldering, grooving, mechanical joint, brazing
- piping practices include: joints are accessible with consideration given to insulation and tie-in points requirements and ensure high point vents and pumps are installed where necessary
- tests include: hydrostatic, pneumatic, in‑service
- jurisdictional regulations include: by-laws, standards, codes, ASME, WHMIS, LEED, CSA
B-8.04 - Maintains, troubleshoots, repairs and tests liquid-filled tracing systems
B-8.04 - Maintains, troubleshoots, repairs and tests liquid-filled tracing systems
NL |
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NB |
QC |
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MB |
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yes |
NV |
NV |
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yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
B-8.04.01P |
select and use tools and equipment |
tools and equipment are selected and used according to type of liquid-filled tracing system |
B-8.04.02P |
perform maintenance procedures |
maintenance procedures are performed according to predetermined maintenance schedule and maintenance documentation is updated |
B-8.04.03P |
determine liquid-filled tracing system components that require repair or replacement |
liquid-filled tracing system components that requirerepair or replacement are determined using troubleshooting techniques |
B-8.04.04P |
lock out and tag out liquid-filled tracing system and components |
liquid-filled tracing system and components are locked out and tagged out to prevent activation of potential energy sources during repair or maintenance according to site-specific requirements and company policies and procedures |
B-8.04.05P |
repairliquid-filled tracing system and components |
liquid-filled tracing system and componentsare repaired to operational condition using repair techniques |
B-8.04.06P |
remove lock-out and tag-out from liquid-filledtracing system and components |
locks and tags are removed from liquid-filledtracing system and componentsaccording to site-specific requirements and company policies and procedures |
B-8.04.07P |
reinstate and perform test on liquid-filledtracing system |
liquid-filledtracing system is reinstated to operating condition and tested |
B-8.04.08P |
energize liquid-filled tracing system |
liquid-filled tracing system is energized to ensure it meets operational and functional requirements |
B-8.04.09P |
update documentation |
documentation is updated with liquid-filled tracing system repairs |
B-8.04.10P |
dispose of medium |
medium is disposed of according to environmental regulations |
Range of Variables
- tools and equipment include: benders, temperature sensing devices, rubber mallets, stethoscopes, flaring devices, strapping devices, cutters, reamers
- liquid-filled tracing systems include: low and high temperature hot water, glycol
- maintenance procedures include: cleaning, inspecting tubing, fitting and components for correct operation and wear, replacing worn components
- maintenance documentation includes: LOTO procedures, maintenance log, quality control reports
- components include: valves, breakouts, valve baskets, high point vents, pumps
- troubleshooting techniques include: functional checks, visual inspections, use of temperature sensing devices
- potential energy sources include: mechanical, electrical
- repair techniques include: tubing, fitting and component replacement
- tests include: hydrostatic, pneumatic, in‑service
- operational and functional requirements include: to prevent freezing, ensure system integrity
- documentation includes: QA/QC verification, recording of sign-off that repair has been completed
- environmental regulations include: WHMIS, jurisdictional
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
B-8.04.01L |
demonstrate knowledge of liquid-filledtracing systems, their components, characteristics, applications and operation |
identify liquid-filledtracing systems andtheir components, and describe their characteristics, applications and operation |
interpret information found on drawings and manufacturers’ and engineers’ specifications pertaining to liquid-filled tracing systems |
identify liquid-filled tracing systems and components defectsthat may require repair |
B-8.04.02L |
demonstrate knowledge of procedures to maintain, troubleshoot, repair and test liquid-filled tracing systems and their components |
identify tools and equipment to maintain, troubleshoot, repair and test liquid-filled tracing systems and their components, and describe their applications and procedures for use |
identify hazards, and describe safe work practices pertaining to maintaining, troubleshooting, repairing and testing liquid-filled tracing systems and their components |
describe troubleshooting and maintenance procedures pertaining to liquid-filled tracing systems and their components |
describe procedures to repair and test liquid-filled tracing systems and their components |
describe necessary documentation for repairing and testing liquid-filled tracing systems and their components |
describe disposal procedures for liquid medium |
B-8.04.03L |
demonstrate knowledge of regulatory requirements to repair and test liquid-filled tracing systems and their components |
interpret jurisdictional regulations pertaining to liquid-filled tracing systems and their components |
Range of Variables
- liquid-filled tracing systems include: low and high temperature hot water, glycol
- components include: valves, breakouts, valve baskets, high point vents, pumps
- defects include: kinked tubing, broken straps, faulty pumps, plugged vents
- tools and equipment include: benders, temperature sensing devices, rubber mallets, stethoscopes, flaring devices, strapping devices, cutters, reamers
- troubleshooting procedures include: functional checks, visual inspections, use of temperature sensing devices
- maintenance procedures include: cleaning, inspecting tubing, fitting and components for correct operation and wear
- repairs include: tubing and fitting replacement
- tests include: hydrostatic, pneumatic, in‑service
- documentation includes: QA/QC verification, recording of sign-off that repair has been completed
- jurisdictional regulations include: by-laws, standards, codes, ASME, WHMIS, LEED, CSA