Table of contents
Task F-15 Diagnoses clutches and primary drive
Task descriptor
Motorcycle technicians diagnose clutches and primary drives to determine irregularities in the transfer of power from the engine crankshaft through the transmission to the final drive.
F-15.01 Diagnoses primary drive and driven gears
F-15.01 Diagnoses primary drive and driven gears
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-15.01.01P |
determine defects, faults and wear |
primary drive and driven gears are inspected for defects, faults and wear by performing sensory inspections |
F-15.01.02P |
inspect primary drive and driven gears |
primary drive and driven gears are inspected for conditions by using tools and equipment |
F-15.01.03P |
identify causes of failure |
causes of failure of primary drive and driven gears are identified according to interpretation of diagnostic results |
F-15.01.04P |
determine servicing procedures |
servicing procedures are determined according to manufacturers’ specifications and procedures |
Range of variables
- sensory inspections include: listening for noises, feeling for vibrations, looking for contamination in oil
- conditions include: cracks, pits, burrs
- tools and equipment include: borescopes, dial gauges, stethoscope
- causes of failure include: inadequate lubrication, excessive play, contributory damage from related or unrelated component failure
- servicing procedures include: replace gears
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-15.01.01L |
demonstrate Knowledge of primary drive gear system and their components, characteristics, applications and operation |
identify primary drive gear system, and describe its characteristics and applications |
identify primary drive gear system components, and describe their characteristics and applications |
describe primary drive system operation |
explain primary drive ratio |
F-15.01.02L |
demonstrate Knowledge of procedures to diagnose primary drive and driven gears |
identify tools and equipment used to diagnose primary drive and driven gears, and describe their procedures for use |
describe procedures to inspect primary drive and driven gears |
describe procedures to diagnose primary drive and driven gears |
describe manufacturers’ servicing procedures for primary drive and driven gears |
describe workplace practices and procedures |
Range of variables
- primary drive gear system components include: drive gears, driven gears, spring-loaded backlash gear, clutch baskets
- tools and equipment include: borescopes, dial gauges, stethoscope
- servicing procedures include: replace gears
F-15.02 Diagnoses primary drive chain and sprockets
F-15.02 Diagnoses primary drive chain and sprockets
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-15.02.01P |
determine defects, faults and wear |
primary drive chains and sprockets are inspected for defects, faults and wear by performing sensory inspections |
F-15.02.02P |
evaluate drive chain |
drive chain is evaluated for conditions by checking measurements according to manufacturers’ specifications |
F-15.02.03P |
identify causes of failure |
causes of failure of primary drive chains and sprockets are determined according to interpretation of diagnostic results |
F-15.02.04P |
determine servicing procedures |
servicing procedures are determined according to manufacturers’ procedures |
Range of variables
- sensory inspections include: listening for noises, feeling for vibrations or excessive movement (free play), looking for contamination in oil
- conditions include: sprocket wear, chain wear, tensioner defects, misalignment
- causes of failure include: lack of lubrication, improper tension, lack of maintenance, defective compensator
- servicing procedures include: lubricate, adjust, replace chain, replace sprocket, replace tensioner component
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-15.02.01L |
demonstrate Knowledge of primary drive chains and sprocket system and their components, characteristics, applications and operation |
identify primary drive chains and sprocket system, and describe their characteristics and applications |
identify primary chain drive components, and describe their characteristics and applications |
describe primary drive system operation |
F-15.02.02L |
demonstrate Knowledge of procedures to diagnose primary drive chains and sprockets |
identify tools and equipment used to diagnose primary drive chains and sprockets, and describe their procedures for use |
describe procedures to inspect primary drive chains and sprockets |
describe procedures to diagnose primary drive chains and sprockets |
describe manufacturers’ servicing procedures for primary drive chains and sprockets |
describe workplace practices and procedures |
Range of variables
- primary chain drive components include: chains, tensioners (slider), sprockets, clutch basket
- servicing procedures include: lubricate, adjust, replace chain, replace sprocket, replace tensioner component
F-15.03 Diagnoses primary drive belts and pulleys
F-15.03 Diagnoses primary drive belts and pulleys
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-15.03.01P |
determine defects, faults and wear |
primary drive belts and pulleys are inspected for defects, faults and wear by performing sensory inspections |
F-15.03.02P |
evaluate primary drive belts and pulleys |
primary drive belts and pulleys are evaluated for conditions according to manufacturers’ specifications |
F-15.03.03P |
identify causes of failure |
causes of failure of primary drive belts and pulleys are identified according to interpretation of diagnostic results |
F-15.03.04P |
determine servicing procedures |
servicing procedures are determined according to manufacturers’ procedures |
Range of variables
- sensory inspections include: listening for noises, feeling for vibrations, looking for damaged belts and pulleys, oil contamination
- conditions include: belt separation, cracking, worn pulleys, pulley misalignment
- causes of failure include: improper installation, contributory damage from related component failure
- servicing procedures include: adjust, clean, replace belt and pulley
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-15.03.01L |
demonstrate Knowledge of primary belt drive systems and their characteristics, applications and operation |
identify primary belt drive system, and describe its characteristics and applications |
identify primary drive belts and pulleys, and describe their characteristics and applications |
describe primary drive system operation |
F-15.03.02L |
demonstrate Knowledge of procedures to diagnose primary drive belts and pulleys |
identify tools and equipment used to diagnose primary drive belts and pulleys, and describe their procedures for use |
describe procedures to inspect primary drive belts and pulleys |
describe procedures to diagnose primary drive belts and pulleys |
describe manufacturers’ servicing procedures for primary drive belts and pulleys |
describe workplace practices and procedures |
Range of variables
- servicing procedures include: adjust, clean, replace belt and pulley
F-15.04 Diagnoses manual clutches
F-15.04 Diagnoses manual clutches
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-15.04.01P |
determine defects, faults and wear |
manual clutches are inspected for defects, faults and wear by performing sensory inspections |
F-15.04.02P |
perform test ride |
test ride results are assessed for faulty clutch operation |
F-15.04.03P |
evaluate component conditions |
components are evaluated for conditions by disassembling clutch systems according to manufacturers’ procedures |
F-15.04.04P |
perform checks and measurements |
checks and measurements are performed using tools and equipment according to manufacturers’ specifications |
F-15.04.05P |
identify causes of failure |
causes of failure of manual clutches are determined according to interpretation of diagnostic results |
F-15.04.06P |
determine servicing procedures |
servicing procedures are determined according to manufacturers’ specifications and procedures |
Range of variables
- sensory inspections include: listening for noises, feeling for vibrations, looking for oil contamination, smelling for burnt components, observing for worn parts
- faulty clutch operation includes: slippage, dragging, shuddering
- conditions include: breakage, wear, overheating
- checks and measurements include: friction plate (thickness, overheating, tab width), steel plates (overheating, warping), spring free length/condition, diaphragm springs
- tools and equipment include: feeler gauges, surface plates, calipers, pullers, clutch hub holder
- causes of failure include: clutch maladjustment, lack of maintenance, contributory damage from related component failure, incorrect oil level and type
- servicing procedures include: adjust, clean, replace
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-15.04.01L |
demonstrate Knowledge of manual clutches and their components, characteristics, applications and operation |
identify types of clutch systems, and describe their characteristics and applications |
identify types of manual clutches, and describe their characteristics and applications |
identify clutch components, and describe their characteristics and applications |
identify types of release mechanisms, and describe their characteristics and applications |
describe manual clutch operation |
F-15.04.02L |
demonstrate Knowledge of procedures to diagnose manual clutches |
identify tools and equipment used to diagnose manual clutches, and describe their procedures for use |
describe procedures to inspect manual clutches |
describe procedures to diagnose manual clutches |
describe manufacturers’ servicing procedures for manual clutches |
describe workplace practices and procedures |
Range of variables
- clutch components include: springs, fibre and metal plates, pressure plate, hub, basket, release mechanisms
- types of clutch systems are: manual, automatic, semi-automatic
- types of manual clutches include: wet, dry, single, multi plate, torque-limiting (slipper)
- types of release mechanisms include: hydraulic, ball and ramp, cable operated lever, rack and pinion
- tools and equipment include: feeler gauges, surface plates, calipers, pullers, clutch hub holder
- servicing procedures include: adjust, clean, replace
F-15.05 Diagnoses automatic clutches
F-15.05 Diagnoses automatic clutches
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-15.05.01P |
determine defects, faults and wear |
automatic clutches are inspected for defects, faults and wear by performing sensory inspections |
F-15.05.02P |
perform test ride |
test ride results are evaluated for faulty clutch operation |
F-15.05.03P |
evaluate automatic clutch system components |
automatic clutch system components are evaluated for conditions by disassembling clutch systems according to manufacturers’ procedures |
F-15.05.04P |
perform checks and measurements |
checks and measurements are performed using tools and equipment according to manufacturers’ specifications |
F-15.05.05P |
identify causes of failure |
causes of failure of automatic clutches are identified according to interpretation of diagnostic results |
F-15.05.06P |
determine servicing procedures |
servicing procedures are determined according to manufacturers’ procedures |
Range of variables
- sensory inspections include: listening for noises, feeling for vibrations, looking for oil contamination, smelling for burnt components
- faulty clutch operation includes: slippage, dragging, shuddering, improper engagement revolutions per minute (RPM)
- automatic clutch system components include: friction shoes, drums, springs, weights
- conditions include: breakage, wear, overheating
- checks and measurements include: friction material, drum diameter, spring free length/condition
- tools and equipment include: vernier calipers, feeler gauges, clutch holder
- causes of failure include: clutch maladjustment, lack of maintenance, contributory damage from related component failure
- servicing procedures are: adjust, clean, replace
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-15.05.01L |
demonstrate Knowledge of automatic clutches and their components, characteristics, applications and operation |
identify automatic clutches, and describe their characteristics and applications |
identify automatic clutch system components, and describe their characteristics and applications |
describe automatic clutch operation |
F-15.05.02L |
demonstrate Knowledge of procedures to diagnose automatic clutches |
identify tools and equipment used to diagnose automatic clutches, and describe their procedures for use |
describe procedures to inspect automatic clutches |
describe procedures to diagnose automatic clutches |
describe manufacturers’ servicing procedures for automatic clutches |
describe workplace practices and procedures |
Range of variables
- automatic clutch system components include: friction shoes, drums, springs, weights
- tools and equipment include: vernier calipers, feeler gauges, clutch holder
- servicing procedures are: adjust, clean, replace
F-15.06 Diagnoses kick start
F-15.06 Diagnoses kick start
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-15.06.01P |
inspect kick start components |
kick start components are visually inspected for abnormalities, operation and wear |
F-15.06.02P |
check for abnormal operations |
kick start systems are checked for abnormal operations by performing function test |
F-15.06.03P |
evaluate kick start components |
kick start components are evaluated for damage or wear according to manufacturers’ specifications |
F-15.06.04P |
identify causes of failure |
causes of failure of kick start systems are identified according to interpretation of diagnostic results |
F-15.06.05P |
determine servicing procedures |
servicing procedures are determined according to manufacturers’ procedures |
Range of variables
- kick start components include: shaft, bushings, gears, ratcheting gears, ball and spring, springs, levers, fasteners, ratchet stop
- abnormal operations include: binding, spline wear, locking, engagement issues
- causes of failure include: corrosion, wear, lack of lubrication, defective components
- servicing procedures are: lubricate, clean, replace
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-15.06.01L |
demonstrate Knowledge of kick starts and their components, characteristics, applications and operation |
identify kick starts, and describe their characteristics and applications |
identify kick start components, and describe their characteristics and applications |
describe kick start operation |
F-15.06.02L |
demonstrate Knowledge of procedures to diagnose kick starts |
identify tools and equipment used to diagnose kick starts, and describe their procedures for use |
describe procedures to inspect kick starts |
describe procedures to diagnose kick starts |
describe manufacturers’ servicing procedures for kick starts |
describe workplace practices and procedures |
Range of variables
- kick start components include: shaft, bushings, gears, ratcheting gears, ball and spring, springs, levers, fasteners, ratchet stop
- servicing procedures are: lubricate, clean, replace
Task F-16 Services clutches and primary drive
Task descriptor
Motorcycle technicians service clutches and primary drives to ensure an efficient and proper transfer of power from the engine crankshaft through the transmission to the final drive.
F-16.01 Services primary drive and driven gears
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-16.01.01P |
access primary drive and driven gears |
primary drive and driven gears are accessed according to manufacturers’ procedures |
F-16.01.02P |
remove and replace defective primary drive gear system components |
primary drive gear system components are removed and replaced according to manufacturers’ procedures |
F-16.01.03P |
verify repair |
repair is verified according to manufacturers’ specifications |
Range of variables
- primary drive gear system components include: drive gears, driven gears, spring-loaded backlash gear, clutch baskets
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-16.01.01L |
demonstrate Knowledge of primary drive gear system and their components, characteristics and applications |
identify primary drive gear system, and describe its characteristics and applications |
identify primary drive gear system components, and describe their characteristics and applications |
describe primary drive system operation |
explain primary drive ratio |
F-16.01.02L |
demonstrate Knowledge of procedures to service primary drive and driven gears |
identify tools and equipment used to service primary drive and driven gears, and describe their procedures for use |
describe manufacturers’ servicing procedures for primary drive and driven gears |
describe workplace practices and procedures |
Range of variables
- primary drive gear system components include: drive gears, driven gears, spring-loaded backlash gear, clutch baskets
- tools and equipment include: gear holders, gear pullers
- servicing procedures include: replace gears and related components
F-16.02 Services primary drive chain and sprockets
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-16.02.01P |
access primary chain drive systems components |
primary chain drive systems components are accessed according to manufacturers’ procedures |
F-16.02.02P |
lubricate and adjust chains and sprockets |
chains and sprockets are lubricated and adjusted according to manufacturers’ procedures |
F-16.02.03P |
remove, and repair or replace primary chain drive systems components |
primary chain drive systems components are removed, and repaired or replaced according to manufacturers’ procedures |
F-16.02.04P |
adjust alignment of primary drive chain and sprockets |
alignment of primary drive chain and sprockets are adjusted according to manufacturers’ procedures |
F-16.02.05P |
remove, and repair or replace damaged related components |
damaged related components are removed, and repaired or replaced according to manufacturers’ procedures |
Range of variables
- primary chain drive systems components include: chains, tensioners (slider), sprockets, clutch basket
- related components include: O-rings, gaskets
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-16.02.01L |
demonstrate Knowledge of primary drive chains and sprocket system and their components, characteristics, applications and operation |
identify primary drive chains and sprocket system, and describe their characteristics and applications |
identify primary chain drive components, and describe their characteristics and applications |
describe primary drive system operation |
F-16.02.02L |
demonstrate Knowledge of procedures to service primary drive chains and sprockets |
identify tools and equipment used to service primary drive chains and sprockets, and describe their procedures for use |
describe manufacturers’ servicing procedures for primary drive chains and sprockets |
describe workplace practices and procedures |
Range of variables
- primary chain drive components include: chains, tensioners (slider), sprockets, clutch basket
- servicing procedures include: lubricate, adjust, replace chain, replace sprocket, replace tensioner component
F-16.03 Services primary drive belts and pulleys
F-16.03 Services primary drive belts and pulleys
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-16.03.01P |
access primary drive belts and pulleys |
primary drive belts and pulleys are accessed according to manufacturers’ procedures |
F-16.03.02P |
maintain primary drive belts and pulleys |
primary drive belts and pulleys are maintained according to manufacturers’ specifications |
F-16.03.03P |
disassemble, and repair or replace primary drive belts and pulleys |
primary drive belts and pulleys are disassembled, and repaired or replaced according to manufacturers’ procedures |
F-16.03.04P |
adjust alignment of primary drive belts and pulleys |
alignment of primary drive belts and pulleys are adjusted according to manufacturers’ procedures |
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-16.03.01L |
demonstrate Knowledge of primary belt drive systems and their characteristics, applications and operation |
identify primary belt drive system, and describe its characteristics and applications |
identify primary drive belts and pulleys, and describe their characteristics and applications |
describe primary drive system operation |
F-16.03.02L |
demonstrate Knowledge of procedures to service primary drive belts and pulleys |
identify tools and equipment used to service primary drive belts and pulleys, and describe their procedures for use |
describe manufacturers’ servicing procedures for primary drive belts and pulleys |
describe workplace practices and procedures |
Range of variables
- tools and equipment include: feeler gauges, surface plates, vernier caliper, pullers, clutch hub holder
- servicing procedures include: adjust, clean, replace belt and pulley
F-16.04 Services manual clutches
F-16.04 Services manual clutches
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-16.04.01P |
access clutch components |
clutch components are accessed according to manufacturers’ procedures |
F-16.04.02P |
remove, inspect, measure, and reinstall or replace clutch components |
clutch components are removed, inspected, measured, and reinstalled or replaced according to manufacturers’ specifications and procedures |
F-16.04.03P |
adjust clutch components |
clutch components are adjusted according to manufacturers’ procedures |
F-16.04.04P |
replace hydraulic fluids and lubricate clutch release mechanisms |
hydraulic fluids are replaced and clutch release mechanisms lubricated according to manufacturers’ specifications and procedures |
F-16.04.05P |
clean clutch components |
clutch components are cleaned according to manufacturers’ procedures |
Range of variables
- clutch components include: springs, fibre and metal plates, pressure plate, hub, basket, release mechanisms, actuators
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-16.04.01L |
demonstrate Knowledge of manual clutches and their components, characteristics, applications and operation |
identify types of clutch systems, and describe their characteristics and applications |
identify types of manual clutches, and describe their characteristics and applications |
identify types of clutch components, and describe their characteristics and applications |
identify types of release mechanisms, and describe their characteristics and applications |
describe manual clutch operation |
F-16.04.02L |
demonstrate Knowledge of procedures to service manual clutches |
identify tools and equipment used to service manual clutches, and describe their procedures for use |
describe manufacturers’ servicing procedures for manual clutches |
describe workplace practices and procedures |
Range of variables
- clutch components include: springs, fibre and metal plates, pressure plate, hub, basket, release mechanisms, actuators
- types of clutch systems are: manual, automatic, semi-automatic
- types of manual clutches include: wet, dry, single, multi plate, torque-limiting (slipper)
- types of release mechanisms include: hydraulic, ball and ramp, cable operated lever, rack and pinion
- tools and equipment include: feeler gauges, surface plates, vernier caliper, pullers, clutch hub holder
- servicing procedures include: adjust, clean, replace worn and damaged components
F-16.05 Services automatic clutches
F-16.05 Services automatic clutches
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-16.05.01P |
access automatic clutch system components |
automatic clutch system components are accessed according to manufacturers’ procedures |
F-16.05.02P |
remove, inspect, measure, and replace or reinstall automatic clutch system components |
automatic clutch system components are removed, inspected, measured, and replaced or reinstalled according to manufacturers’ specifications and procedures |
F-16.05.03P |
adjust automatic clutch system components |
automatic clutch system components are adjusted according to manufacturers’ specifications and procedures |
F-16.05.04P |
clean automatic clutch system components |
automatic clutch system components are cleaned according to manufacturers’ specifications and procedures |
Range of variables
- automatic clutch system components include: friction shoes, drums, springs, weights
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-16.05.01L |
demonstrate Knowledge of automatic clutches and their components, characteristics, applications and operation |
identify automatic clutches, and describe their characteristics and applications |
identify automatic clutch system components, and describe their characteristics and applications |
describe automatic clutch operation |
F-16.05.02L |
demonstrate Knowledge of procedures to service automatic clutches |
identify tools and equipment used to service automatic clutches, and describe their procedures for use |
describe manufacturers’ servicing procedures for automatic clutches |
describe workplace practices and procedures |
Range of variables
- automatic clutch system components include: friction shoes, drums, springs, weights
- tools and equipment include: vernier caliper, feeler gauges, clutch holder
- servicing procedures are: adjust, clean, replace
F-16.06 Services kick start
F-16.06 Services kick start
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-16.06.01P |
access kick start components |
kick start components are accessed according to manufacturers’ procedures |
F-16.06.02P |
remove, inspect, measure, and replace or reinstall kick start components |
kick start components are removed, inspected, measured, and replaced or reinstalled according to manufacturers’ specifications and procedures |
F-16.06.03P |
clean and lubricate levers, detents and decompression system components |
levers, detents and decompression system components are cleaned and lubricated according to manufacturers’ procedures |
Range of variables
- kick start components include: shaft, bushings, gears, ratcheting gears, ball and spring, springs, levers, fasteners, ratchet stop
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-16.06.01L |
demonstrate Knowledge of kick starts and their components, characteristics, applications and operation |
identify kick starts, and describe their characteristics and applications |
identify kick start components, and describe their characteristics and applications |
describe kick start operation |
F-16.06.02L |
demonstrate Knowledge of procedures to service kick starts |
identify tools and equipment used to service kick starts, and describe their procedures for use |
describe manufacturers’ servicing procedures for kick starts |
describe workplace practices and procedures |
Range of variables
- kick start components include: shaft, bushings, gears, ratcheting gears, ball and spring, springs, levers, fasteners, ratchet stop
- servicing procedures are: lubricate, clean, replace
Task F-17 Diagnoses transmissions
Task descriptor
Motorcycle technicians need to be familiar with the operation of constant mesh and continuously variable transmissions (CVT) to determine course of repair.
F-17.01 Diagnoses constant mesh transmissions
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-17.01.01P |
determine defects, faults and wear |
constant mesh transmissions are inspected for defects, faults and wear by performing sensory inspections and test ride |
F-17.01.02P |
evaluate constant mesh transmission components |
conditions of constant mesh transmission components are evaluated according to manufacturers’ procedures |
F-17.01.03P |
perform measurements |
measurements are performed according to manufacturers’ specifications and procedures |
F-17.01.04P |
identify causes of failure |
causes of failure of constant mesh transmission components are determined according to interpretation of diagnostic results |
F-17.01.05P |
determine servicing procedures |
servicing procedures are determined according to manufacturers’ procedures |
Range of variables
- sensory inspections include: listening for noises, feeling for vibrations, looking for leaks
- constant mesh transmission components include: shifter mechanisms (automatic and manual), gears, shafts, circlips, washers, seals, bearings, shift forks, shift drum, bushings
- conditions include: broken or worn gears, worn bearings, damaged shift forks, drum, worn engagement dogs, bent shafts
- measurements include: shaft end play, gear shimming, fork clearance, shaft runout
- causes of failure include: impact damage, improper operation, lubrication failure (lack of), overload
- servicing procedures are: adjust or replace components
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-17.01.01L |
demonstrate Knowledge of constant mesh transmissions and their components, characteristics, applications and operation |
identify constant mesh transmissions, and describe its characteristics and applications |
identify constant mesh transmission components, and describe their characteristics and applications |
describe constant mesh transmission operation |
F-17.01.02L |
demonstrate Knowledge of procedures to diagnose constant mesh transmissions |
identify tools and equipment used to diagnose constant mesh transmissions and components, and describe their procedures for use |
describe procedures to inspect constant mesh transmissions |
describe procedures to diagnose constant mesh transmissions |
describe manufacturers’ servicing procedures for constant mesh transmissions |
describe workplace practices and procedures |
Range of variables
- constant mesh transmission components include: shifter mechanisms (automatic and manual), gears, shafts, circlips, washers, seals, bearings, shift forks, shift drum, bushings
- tools and equipment include: dial indicator, feeler gauge, V-blocks, vernier caliper, micrometer, multimeter, diagnostic software
- servicing procedures are: adjust or replace components
F-17.02 Diagnoses continuously variable transmission (CVT)
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
NV |
yes |
yes |
NV |
ND |
yes |
ND |
ND |
NV |
yes |
ND |
ND |
ND |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-17.02.01P |
determine defects, faults and wear |
CVT is inspected for defects, faults and wear by performing sensory inspections |
F-17.02.02P |
access CVT components |
CVT components are accessed according to manufacturers’ procedures |
F-17.02.03P |
evaluate CVT components |
conditions of CVT components are evaluated using tools and equipment according to manufacturers’ specifications and procedures |
F-17.02.04P |
perform measurements |
measurements are performed according to manufacturers’ specifications and procedures |
F-17.02.05P |
identify causes of failure |
causes of failure of CVT components are determined according to interpretation of diagnostic results |
F-17.02.06P |
determine servicing procedure |
servicing procedures are determined according to manufacturers’ procedures |
Range of variables
- sensory inspections include: listening for noises, feeling for vibrations, smelling for burnt rubber, feeling for correct engagement
- CVT components include: v-belt, rollers, sheave bushings, springs, sheaves, helix, weights
- conditions include: worn or binding sheaves, worn belts, worn weights
- measurements include: belt width, spring free length, weight diameter
- causes of failure include: improper operation, contamination
- servicing procedures include: repair or replace components, clean
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-17.02.01L |
demonstrate Knowledge of CVTs and their components, characteristics, applications and operation |
identify CVTs, and describe their characteristics and applications |
identify CVT components, and describe their characteristics and applications |
describe CVT operation |
F-17.02.02L |
demonstrate Knowledge of procedures to diagnose CVTs |
identify tools and equipment used to diagnose CVTs and their components, and describe their procedures for use |
describe procedures to inspect CVTs and their components |
describe procedures to diagnose CVTs and their components |
describe manufacturers’ servicing procedures for CVTs |
describe workplace practices and procedures |
Range of variables
- CVT components include: v-belt, rollers, sheave bushings, springs, sheaves, helix, weights
- servicing procedures include: repair or replace components, clean
Task F-18 Services transmissions
Task descriptor
Motorcycle technicians replace and service components of constant mesh transmissions and CVT.
F-18.01 Services constant mesh transmissions
F-18.01 Services constant mesh transmissions
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
NV |
yes |
yes |
NV |
ND |
yes |
ND |
ND |
NV |
yes |
ND |
ND |
ND |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-18.01.01P |
replace damaged, defective or worn constant mesh transmission components |
damaged, defective or worn constant mesh transmission components are replaced according to manufacturers’ procedures |
F-18.01.02P |
reassemble transmission |
transmission is reassembled according to manufacturers’ procedures |
Range of variables
- constant mesh transmission components include: shifter mechanisms, gears, shafts, circlips, washers, seals, bearings, shift forks, shift drum, bushings
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-18.01.01L |
demonstrate Knowledge of constant mesh transmissions and their components, characteristics, applications and operation |
identify constant mesh transmissions, and describe their characteristics and applications |
identify constant mesh transmission components, and describe their characteristics and applications |
describe constant mesh transmissions operation |
F-18.01.02L |
demonstrate Knowledge of procedures to service constant mesh transmissions |
identify tools and equipment used to service constant mesh transmissions, and describe their procedures for use |
describe manufacturers’ servicing procedures for constant mesh transmissions |
describe workplace practices and procedures |
Range of variables
- constant mesh transmission components include: shifter mechanisms, gears, shafts, circlips, washers, seals, bearings, shift forks, shift drum, bushings
- tools and equipment include: dial indicator, feeler gauge, V-blocks, vernier caliper, micrometer
- servicing procedures are: replace components
F-18.02 Services continuously variable transmission
F-18.02 Services continuously variable transmission
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
NV |
yes |
yes |
NV |
ND |
yes |
ND |
ND |
NV |
yes |
ND |
ND |
ND |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-18.02.01P |
replace CVT components |
CVT components are replaced according to diagnostic results and manufacturers’ specifications and procedures |
F-18.02.02P |
clean CVT components |
CVT components are cleaned according to manufacturers’ procedures |
F-18.02.03P |
perform CVT calibration |
CVT calibration is performed according to manufacturers’ specifications and procedures |
F-18.02.04P |
reassemble CVT |
CVT is reassembled according to manufacturers’ specifications and procedures |
Range of variables
- CVT components include: v-belt, rollers, sheave bushings, springs, sheaves, helix, weights
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-18.02.01L |
demonstrate Knowledge of CVTs and their components, characteristics, applications and operation |
identify CVTs, and describe their characteristics and applications |
identify CVT components, and describe their characteristics and applications |
describe CVT operation |
F-18.02.02L |
demonstrate Knowledge of procedures to service CVTs |
identify tools and equipment used to service CVTs, and describe their procedures for use |
describe servicing procedures for CVTs |
describe manufacturers’ specifications and procedures |
describe workplace practices and procedures |
Range of variables
- CVT components include: v-belt, rollers, sheave bushings, springs, sheaves, helix, weights
- servicing procedures include: repair or replace components
Task F-19 Diagnoses final drive
Task descriptor
Final drive encompasses shaft, chain and belt systems. Motorcycle technicians are required to understand the differences and functions of these systems in order to correctly diagnose problems.
F-19.01 Diagnoses final drive chain and sprockets
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
NV |
yes |
yes |
NV |
ND |
yes |
ND |
ND |
NV |
yes |
ND |
ND |
ND |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-19.01.01P |
determine defects, faults and wear |
final drive chain and sprockets are inspected for defects, faults and wear by performing sensory inspections and test ride |
F-19.01.02P |
inspect final drive chain and sprockets |
final drive chain and sprockets are inspected for conditions by using tools |
F-19.01.03P |
identify causes of failure |
causes of failure of final drive chain and sprockets are determined according to interpretation of diagnostic results |
F-19.01.04P |
determine servicing procedures |
servicing procedures are determined according to manufacturers’ specifications and procedures |
Range of variables
- sensory inspections include: listening for noises, feeling for vibrations, observing for wear or damage
- conditions include: worn, loose or broken
- tools include: measuring tools, hand tools
- causes of failure include: insufficient lubrication, wear, maladjustment, misalignment
- servicing procedures are: adjust or replace, clean, lubricate
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-19.01.01L |
demonstrate Knowledge of final drive chain and sprockets and their characteristics, applications and operation |
identify final drive chain and sprockets, and describe their characteristics and applications |
identify types of final drive chains, and describe their characteristics and applications |
describe final drive chain and sprocket operation |
explain final drive ratio |
F-19.01.02L |
demonstrate Knowledge of procedures to diagnose final drive chain and sprockets |
identify tools used to diagnose final drive chain and sprockets, and describe their procedures for use |
describe procedures to inspect final drive chain and sprockets |
describe procedures to diagnose final drive chain and sprockets |
describe manufacturers’ servicing procedures for final drive chain and sprockets |
describe workplace practices and procedures |
Range of variables
- types of final drive chains include: O-ring, non O-ring
- servicing procedures are: adjust or replace, clean, lubricate
F-19.02 Diagnoses final drive shaft and gears
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
NV |
yes |
yes |
NV |
ND |
yes |
ND |
ND |
NV |
yes |
ND |
ND |
ND |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-19.02.01P |
determine defects, faults and wear |
final drive shaft and gears, and their components are inspected for defects, faults and wear by performing sensory inspections and test ride |
F-19.02.02P |
inspect fluid |
fluid is inspected for contaminants and levels |
F-19.02.03P |
evaluate final drive shaft and gear components |
final drive shaft and gear components are evaluated for conditions according to manufacturers’ specifications and procedures using tools |
F-19.02.04P |
determine causes of failure |
causes of failure of drive shaft and gears are determined according to interpretation of diagnostic results |
F-19.02.05P |
determine servicing procedures |
servicing procedures are determined according to manufacturers’ procedures |
Range of variables
- final drive shaft and gear components include: shafts, universal joints, bearings, seals, gears, shims
- sensory inspections include: listening for noises, feeling for vibrations, observing for fluid leaks or damage, excessive play
- contaminants include: metal filings, water, abnormal colour
- conditions include: cracking, wear, gear pitting, excessive play, leaking
- tools include: micrometers, dial gauges, vernier caliper, manufacturers’ specialty tools, machinist dye, torque wrench
- causes of failure include: insufficient or incorrect lubricant, wear, seal failure
- servicing procedures include: adjust backlash, adjust tooth contact pattern, replace gears and joints, adjust bearing preload
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-19.02.01L |
demonstrate Knowledge of final drive shaft, gears and their components, characteristics, applications and operation |
identify final drive shaft and gears, and describe their characteristics and applications |
identify final drive shaft and gear components, and describe their characteristics and applications |
describe operation of final drive shaft and gears |
F-19.02.02L |
demonstrate Knowledge of procedures to diagnose final drive shaft and gears |
identify tools used to diagnose final drive shaft and gears, and describe their procedures for use |
describe procedures to inspect final drive shaft and gears |
describe procedures to diagnose final drive shaft and gears |
describe manufacturers’ servicing procedures for final drive shaft and gears |
describe workplace practices and procedures |
Range of variables
- final drive shaft and gear components include: shafts, universal joints, bearings, seals, gears, shims
- tools include: micrometers, dial gauges, vernier caliper, manufacturers’ specialty tools, machinist dye, torque wrench
- servicing procedures include: adjust backlash, adjust tooth contact pattern, replace gears and joints, adjust bearing preload
F-19.03 Diagnoses final drive belt and pulleys
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
NV |
yes |
yes |
NV |
ND |
yes |
ND |
ND |
NV |
yes |
ND |
ND |
ND |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-19.03.01P |
determine defects, faults and wear |
drive belts and pulleys are inspected for defects, faults and wear by performing sensory inspections and test ride |
F-19.03.02P |
evaluate drive belts and pulleys |
drive belts and pulleys are evaluated for conditions using tools according to manufacturers’ specifications and procedures |
F-19.03.03P |
determine causes of failure |
causes of failure of drive belts and pulleys are determined according to interpretation of diagnostic results |
F-19.03.04P |
determine servicing procedures |
servicing procedures are determined according to manufacturers’ specifications and procedures |
Range of variables
- sensory inspections include: listening for noises, feeling for vibrations, observing for wear or damage, incorrect tension
- conditions include: cracking, wear, loose or broken fasteners, damaged pulleys, contaminated belt
- tools include: belt deflection gauges, vernier caliper, tape measure, torque wrench, sonic tension meter
- causes of failure include: incorrect tension, misalignment, wear, debris damage, contamination
- servicing procedures are: adjust or replace components
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-19.03.01L |
demonstrate Knowledge of final drive belts and pulleys, and their characteristics, applications and operation |
identify final drive belts and pulleys, and describe their characteristics and applications |
describe final drive belt and pulley operation |
F-19.03.02L |
demonstrate Knowledge of procedures to diagnose final drive belts and pulleys |
identify tools used to diagnose final drive belts and pulleys, and describe their procedures for use |
describe procedures to inspect final drive belts and pulleys |
describe procedures to diagnose final drive belts and pulleys |
describe manufacturers’ servicing procedures for final drive belts and pulleys |
describe workplace practices and procedures |
Range of variables
- tools include: belt deflection gauges, vernier caliper, tape measure, torque wrench, sonic tension meter
- servicing procedures are: adjust or replace components
Task F-20 Services final drive
Task descriptor
Motorcycle technicians are required to maintain and replace chains, belts and sprockets on a regular basis.
F-20.01 Services final drive chain and sprockets
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
NV |
yes |
yes |
NV |
ND |
yes |
ND |
ND |
NV |
yes |
ND |
ND |
ND |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-20.01.01P |
adjust chain |
chain is adjusted according to manufacturers’ specifications and procedures using tools and equipment |
F-20.01.02P |
remove and install chain |
chain is removed and installed according to manufacturers’ specifications and procedures using tools and equipment |
F-20.01.03P |
remove and install sprockets |
sprockets are removed and installed according to manufacturers’ specifications and procedures using tools and equipment |
F-20.01.04P |
align chain and wheel |
chain and wheel is aligned according to manufacturers’ specifications and procedures using wheel alignment tools |
F-20.01.05P |
adjust chain |
chain is adjusted according to manufacturers’ specifications and procedures |
Range of variables
- tools and equipment include: vernier caliper, tape measures, grinders, chain breaking tools, riveting tools, pliers, torque wrenches, ruler
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-20.01.01L |
demonstrate Knowledge of final drive chain and sprockets and their characteristics, applications and operation |
identify final drive chain and sprockets, and describe their characteristics, sizes and applications |
identify types of final drive chains, and describe their characteristics and applications |
describe final drive chain and sprocket operation |
explain final drive ratio |
F-20.01.02L |
demonstrate Knowledge of procedures to service final drive chains and sprockets |
identify tools and equipment used to service final drive chains and sprockets, and describe their procedures for use |
describe manufacturers’ servicing procedures for final drive chains and sprockets |
describe workplace practices and procedures |
Range of variables
- types of final drive chains include: O-ring, non O-ring
- tools and equipment include: vernier caliper, tape measures, grinders, chain breaking tools,
- riveting tools, pliers, torque wrenches, ruler
- servicing procedures are: adjust or replace components
F-20.02 Services final drive shaft and gears
F-20.02 Services final drive shaft and gears
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
NV |
yes |
yes |
NV |
ND |
yes |
ND |
ND |
NV |
yes |
ND |
ND |
ND |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-20.02.01P |
remove and replace shaft drive fluid |
shaft drive fluid is removed and replaced according to manufacturers’ specifications and procedures using tools |
F-20.02.02P |
remove and replace final drive shaft and gear components |
final drive shaft and gear components are removed and replaced according to manufacturers’ specifications and procedures using tools |
F-20.02.03P |
replace and adjust gears |
gears are replaced and adjusted according to manufacturers’ specifications using tools |
Range of variables
- tools include: micrometers, dial gauges, vernier caliper, manufacturers’ specialty tools, machinist dye, torque wrench
- final drive shaft and gear components include: shafts, universal joints, bearings, seals, gears, shims
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-20.02.01L |
demonstrate Knowledge of final drive shaft and gears, and their components, characteristics, applications and operation |
identify final drive shaft and gears, and describe their characteristics and applications |
identify final drive shaft and gear components, and describe their characteristics and applications |
describe operation of final drive shaft and gears |
F-20.02.02L |
demonstrate Knowledge of procedures to service final drive shaft and gears |
identify tools used to service final drive shaft and gears, and describe their procedures for use |
describe manufacturers’ servicing procedures for final drive shaft and gears |
describe workplace practices and procedures |
Range of variables
- final drive shaft and gear components include: shafts, universal joints, bearings, seals, gears, shims
- tools include: micrometers, dial gauges, vernier caliper, manufacturers’ specialty tools, machinist dye, torque wrench
- servicing procedures include: adjust backlash, adjust tooth contact pattern, replace gears and joints, adjust bearing preload
F-20.03 Services final drive belt and pulleys
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
NV |
yes |
yes |
NV |
ND |
yes |
ND |
ND |
NV |
yes |
ND |
ND |
ND |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
F-20.03.01P |
adjust belt |
belt is adjusted according to manufacturers’ specifications and procedures using tools |
F-20.03.02P |
remove and install belt |
belt is removed and installed according to manufacturers’ specifications and procedures using tools |
F-20.03.03P |
remove and install pulleys |
pulleys are removed and installed according to manufacturers’ specifications and procedures using tools |
F-20.03.04P |
align belt and wheel |
belt and wheel are aligned according to manufacturers’ specifications and procedures using tools |
F-20.03.05P |
adjust belt tension |
belt tension is adjusted according to manufacturers’ specifications and procedures using tools |
Range of variables
- tools include: belt deflection gauges, vernier caliper, tape measure, torque wrench, sonic tension meter, hand tools
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
F-20.03.01L |
demonstrate Knowledge of final drive belt and pulleys and their characteristics, applications and operation |
identify final drive belt and pulleys, and describe their characteristics and applications |
describe final drive belt and pulley operation |
F-20.03.02L |
demonstrate Knowledge of procedures to service final drive belt and pulleys |
identify tools used to service final drive belt and pulleys, and describe their procedures for use |
describe manufacturers’ servicing procedures for final drive belt and pulleys |
describe procedure for removal of rear swing arm systems |
describe workplace practices and procedures |
Range of variables
- tools include: belt deflection gauges, vernier caliper, tape measure, torque wrench, sonic tension meter, hand tools
- servicing procedures are: adjust, replace, clean