Table of Contents
Task E-17 Sprays sealers, coatings and spray-on insulation
Task Descriptor
Spray-on insulation can be used for a variety of purposes including thermal integrity, fire protection and soundproofing. Preparation of materials and the surrounding work area must be done before spraying begins.
E-17.01 - Protects surrounding work area for spraying
E-17.01 - Protects surrounding work area for spraying
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Evidence of Attainment |
E-17.01.01P |
cover air vents, piping, electrical panels and trays, and finished products |
air vents, piping, electrical panels and trays, and finished products are covered to prevent overspray |
E-17.01.02P |
overlap and tape protective sheeting |
protective sheeting is overlapped and taped to secure according to normal trade practices and specifications |
Range of Variables
- protective sheeting includes: drop cloths, polyethylene
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
E-17.01.01L |
demonstrate knowledge of protecting work area for spraying sealers, coatings and spray-on insulation |
identify types of protective sheeting used to protect surfaces |
identify types of tapes and adhesives |
Range of Variables
- protective sheeting includes: drop cloths, polyethylene
- tapes and adhesives include: duct tape, tuck tape, masking tape, spray glue contact adhesive, brush-on adhesive
E-17.02 - Prepares material, equipment and substrate for spraying
E-17.02 - Prepares material, equipment and substrate for spraying
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E-17.02.01P |
assemble spray equipment |
spray equipment is assembled according to manufacturers’ specifications |
E-17.02.02P |
inspect substrate |
substrate is inspected for readiness considering factors |
E-17.02.03P |
clean and prime substrate |
substrate is cleaned and primed to ensure adhesion of spray materials and prevention of corrosion |
E-17.02.04P |
mix materials and load hoppers |
materials are mixed and hoppers are loaded according to manufacturers’ specifications |
Range of Variables
- spray equipment includes: airless, two-part guns, hoppers, spray dispenser
- factors include: temperature, deficiencies, cleanliness
- materials include: polyurethane, cellulose fibre, sealants, coatings, mastics
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
E-17.02.01L |
demonstrate knowledge of preparing material, equipment and substrate for spraying |
identify types of spray equipment |
describe procedures used to assemble/disassemble spray equipment |
identify factors to consider when inspecting substrate |
identify types of cleaners used to clean substrate |
identify types of materials used to spray |
Range of Variables
- spray equipment includes: airless, two-part guns, hoppers, spray dispenser
- factors include: temperature, deficiencies, cleanliness
- cleaners include: soap and water, tri-sodium phosphate (TSP), methyl ethyl ketone (MEK), methyl hydrate
- materials include: polyurethane, cellulose fibre, sealants, coatings, mastics
E-17.03 - Installs reinforcing material for spraying
E-17.03 - Installs reinforcing material for spraying
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E-17.03.01P |
lay out anchor points |
anchor points are laid out in order to fasten reinforcing materials in place and maintain uniformity according to specifications |
E-17.03.02P |
fasten and secure anchors |
anchors are secured using fastening techniques |
E-17.03.03P |
attach reinforcing materials to anchors |
reinforcing materials are attached to anchors using fasteners |
Range of Variables
- reinforcing materials include: glass fabric, poultry wire, expanded metal lath
- fastening techniques include: pin welding, bonding, self-adhering
- fasteners include: wires, clips/washers, bolts
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
E-17.03.01L |
demonstrate knowledge of installing reinforcing materials for spraying |
describe procedures used to perform a layout |
explain calculation used to develop a layout |
describe fastening techniques used to secure anchors |
describe procedures used to attach reinforcing materials to anchors |
Range of Variables
- reinforcing materials include: glass fabric, poultry wire, expanded metal lat
- fastening techniques include: pin welding, bonding, self-adhering
E-17.04 - Applies spray-on insulation, coatings and sealers
E-17.04 - Applies spray-on insulation, coatings and sealers
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E-17.04.01P |
operate spray equipment |
spray equipment is operated according to manufacturers’ specifications |
E-17.04.02P |
spray material evenly applying multiple layers |
material is evenly sprayed and multiple layers are applied to achieve thickness according to project specifications and manufacturers’ specifications |
E-17.04.03P |
apply patch coats |
patch coats are applied to cover deficiencies |
E-17.04.04P |
knock down/tamp cellulose fibre |
cellulose fibre is knocked down/tamped to required density according to project specifications |
E-17.04.05P |
apply sealers over sprayed insulation |
sprayed insulation is sealed according to manufacturers' specifications |
E-17.04.06P |
clean area after spraying |
area is cleaned using techniques |
Range of Variables
- spray equipment includes: airless, two-part guns, hoppers, spray dispenser
- techniques include: removing overspray, removing protective sheeting, sweeping
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
E-17.04.01L |
demonstrate knowledge of applying spray-on insulation, coatings and sealers |
identify types of spray equipment and their procedures for use |
describe material application techniques |
Range of Variables
- spray equipment includes: airless, two-part guns, hoppers, spray dispenser
Task E-18 Installs fireproofing
Task Descriptor
Fireproofing is applied to structural components such as beams, shafts and decking to prolong the steel’s integrity during fire. Additional training may be required.
E-18.01 - Applies fireproofing to architectural, structural, mechanical and electrical components
E-18.01 - Applies fireproofing to architectural, structural, mechanical and electrical components
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Evidence of Attainment |
E-18.01.01P |
calculate materials needed |
materials needed are calculated according to fireproof system specifications |
E-18.01.02P |
prepare fireproofing materials |
fireproofing materials are prepared according to manufacturers’ specifications |
E-18.01.03P |
fill voids with damming materials |
voids are filled with damming materials according to manufacturers’ specifications |
E-18.01.04P |
wrap, stuff, spray or trowel material around architectural, structural, mechanical and electrical components |
material is wrapped, stuffed, sprayed or trowelled around architectural, structural, mechanical and electrical components according to material type and manufacturers’ specifications |
E-18.01.05P |
cut materials |
materials are cut using cutting tools according to manufacturers’ specifications |
E-18.01.06P |
fasten fireproofing materials |
fireproofing materials are fastened using tools according to manufacturers’ specifications |
E-18.01.07P |
re-establish worksite to original condition |
worksite is re-established to original condition |
E-18.01.08P |
arrange for inspection and verification of fireproofing |
fireproofing is inspected and verified as required by jurisdictional authority |
Range of Variables
- fireproofing materials include: fibre, intumescent wrap, endothermic wrap, cementitious fireproofing material, ceramic blanket, intumescent spray
- voids include: abutments, joints, wall and floor penetrations
- damming materials include: mineral wool, fibreglass
- cutting tools include: saws, snips, knives
- tools include: band tensioners, powder-actuated tools, drills, pin welders
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
E-18.01.01L |
demonstrate knowledge of applying fireproofing to architectural, structural, mechanical and electrical components |
identify types of materials used in fireproof systems |
describe material application techniques |
identify types of cutting tools used to cut materials |
identify types of tools used to fasten materials |
Range of Variables
- cutting tools include: saws, snips, knives
- tools include: band tensioners, powder-actuated tools, drills, pin welders
E-18.02 - Applies protective covering to fireproofing materials
E-18.02 - Applies protective covering to fireproofing materials
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E-18.02.01P |
cut, fabricate or spray protective covering |
protective covering is cut, fabricated or sprayed according to project and manufacturers’ specifications |
E-18.02.02P |
apply protective covering over fireproof material |
protective covering is applied over fireproof material using fasteners according to project and manufacturers’ specifications |
E-18.02.03P |
seal seams |
seams are sealed using specified sealants according to project and manufacturers’ specifications |
Range of Variables
- fasteners include: screws, rivets, adhesives, banding
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
E-18.02.01L |
demonstrate knowledge of protective fireproofing materials |
identify types of protective covering used to protect fireproofing materials |
describe procedures used to cut protective coverings |
describe procedures used to fabricate protective coverings |
describe procedures used to spray protective coverings |
identify types of fasteners used to fasten protective coverings |
Range of Variables
- fasteners include: screws, rivets, adhesives, banding
Task E-19 Installs insulation for refractory systems
Task Descriptor
Insulators (heat and frost) apply insulating materials in refractory (above +815°C/1500°F) applications. The insulation must be properly installed in order to prevent heat loss. Proper fitting insulation in multi-layer refractory applications is crucial to prevent burns and system failure.
E-19.01 - Applies insulation to refractory systems
E-19.01 - Applies insulation to refractory systems
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Reference Code |
Performance Criteria |
Evidence of Attainment |
E-19.01.01P |
cut refractory insulation |
refractory insulation is cut according to project specifications |
E-19.01.02P |
install cushioning blankets |
cushioning blankets are installed to reduce thermal shock and allow for expansion according to project specifications |
E-19.01.03P |
install insulation with staggered joints |
insulation is installed with 100 percent staggered joints to improve efficiency of installation |
E-19.01.04P |
fasten insulation |
insulation is fastened using wire and/or banding |
E-19.01.05P |
build expansion joints at specified intervals |
expansion joints are built at specified intervals using slip joints and different densities of insulation according to project specifications |
E-19.01.06P |
trowel refractory cement onto inside walls of boilers, incinerators and crucibles |
refractory cement is trowelled onto inside walls of boilers, incinerators and crucibles according to specifications |
Range of Variables
- refractory insulation includes: castable, mortars, high-temperature cements, calcium silicate, ceramic fibre
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
E-19.01.01L |
demonstrate knowledge of insulating refractory systems |
identify types of refractory insulation |
explain temperature range of refractory application |
explain expansion and contraction of joints pertaining to refractory systems |
E-19.01.02L |
demonstrate knowledge of procedures used to install insulation on refractory systems |
describe procedures used to install insulation on refractory systems |
explain the procedures for elimination of thermal shock |
Range of Variables
- refractory insulation includes: castable, mortars, high-temperature cements, calcium silicate, ceramic fibre
- procedures include: trowelling, pouring, spraying, multi-layer application
E-19.02 - Installs reflective systems
E-19.02 - Installs reflective systems
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E-19.02.01P |
provide air space |
air space is provided to substrate according to specifications |
E-19.02.02P |
install reflective material and insulation to components using fasteners |
reflective material and insulation are installed to components using fasteners according to specifications |
Range of Variables
- specifications include: manufacturers’, engineered
- reflective material includes: impregnated high-temperature reflective fabrics, stainless steel
- components include: high-temperature piping, precipitators, steam drum
- fasteners include: latches, wire, screws, rivets, banding, pins, j-hooks
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
E-19.02.01L |
demonstrate knowledge of reflective systems, their applications and the procedures used to install them |
identify types of reflective material, their characteristics and applications |
describe the procedures used to install reflective material using fasteners |
Range of Variables
- reflective material includes: impregnated high-temperature reflective fabrics, stainless steel
- fasteners include: latches, wire, screws, rivets, banding, pins, j-hooks
E-19.03 - Installs cladding, jacketing and finishes to refractory systems
E-19.03 - Installs cladding, jacketing and finishes to refractory systems
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E-19.03.01P |
cover insulated components with cladding, protective jacketing and finishes |
insulated components are covered with cladding, protective jacketing and finishes to protect from mechanical abuse, environmental conditions and to improve system efficiency according to project specifications |
E-19.03.02P |
secure cladding, protective jacketing and finishes |
cladding, protective jacketing and finishes are secured using fasteners according to project specifications |
E-19.03.03P |
apply sealant to seams |
sealant is applied to seams as required according to project specifications |
Range of Variables
- cladding, protective jacketing and finishes include: aluminum, stainless steel, high-temperature (HT) cement, fibreglass cloth
- fasteners include: screws, banding, adhesives, rivets, latches
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
E-19.03.01L |
demonstrate knowledge of procedures used to install cladding, protective jacketing and finishes to refractory systems |
identify types of cladding, protective jacketing and finishes |
describe procedures used to install cladding, protective jacketing and finishes to refractory systems |
Range of Variables
- cladding, protective jacketing and finishes include: aluminum, stainless steel, high-temperature (HT) cement, fibreglass cloth
Task E-20 Installs insulation for cryogenic systems
Task Descriptor
Insulators (heat and frost) apply insulating materials in cryogenic (below -101°C/-150°F) applications. The insulation must be properly installed in order to prevent thermal exchange. Proper fitting insulation in cryogenic applications is crucial to prevent ice build-up and system failure.
E-20.01 - Applies insulation to cryogenic systems
E-20.01 - Applies insulation to cryogenic systems
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Performance Criteria |
Evidence of Attainment |
E-20.01.01P |
cut insulation for multi-layer applications |
insulation is cut for multi-layer applications according to specifications |
E-20.01.02P |
install insulation with staggered joints |
insulation is installed with 100 percent staggered joints to improve efficiency of installation |
E-20.01.03P |
apply non-setting mastic to the seams of outer layer of insulation |
non-setting mastic is applied to the seams of outer layer of insulation to ensure integrity of the vapour barrier according to project specifications |
E-20.01.04P |
secure insulation |
insulation is secured using fasteners |
E-20.01.05P |
build contraction joints and vapour stops at specified intervals |
contraction joints and vapour stops are built at specified intervals using slip joints and different densities of insulation according to specifications |
Range of Variables
- fasteners include: fibreglass tape, copper wire, banding, adhesive
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
E-20.01.01L |
demonstrate knowledge of cryogenic insulation systems and their applications |
identify types of insulation and their applications |
describe the temperature range of cryogenic applications |
describe the importance of accurate measurements in cryogenic applications |
E-20.01.02L |
demonstrate knowledge of the procedures used to apply insulation to cryogenic systems |
describe procedures used to install insulation on cryogenic systems |
Range of Variables
- types of insulation include: cellular glass, polyurethane, nano-like technology, perlite, oil-free mineral wool
- procedures include: pouring, spraying, wrapping, multi-layer application
E-20.02 - Applies vapour barrier to insulated components of cryogenic systems
E-20.02 - Applies vapour barrier to insulated components of cryogenic systems
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Evidence of Attainment |
E-20.02.01P |
cut vapour barrier material |
vapour barrier material is cut according to specifications |
E-20.02.02P |
wrap insulated pipe with vapour barrier material |
insulated pipe is wrapped with vapour barrier material, while accommodating for hangers, valves and elbows |
E-20.02.03P |
apply adhesives and tape to seams and joints |
adhesives and tape are applied to seams and joints to ensure integrity of the seal |
E-20.02.04P |
complete application of vapour barrier |
vapour barrier application is completed by using methods according to project specifications |
Range of Variables
- vapour barrier material includes: films, laminates, metals, mastics, sealants
- methods using: applying mastics, applying adhesives, applying tapes
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
E-20.02.01L |
demonstrate knowledge of the application of vapour barrier on insulated components of cryogenic systems |
identify types of vapour barrier material and describe their importance, characteristics and applications |
describe the importance of accurate measurements in cryogenic applications |
E-20.02.02L |
demonstrate knowledge of the procedures used to apply vapour barrier on insulated components of cryogenic systems |
identify vapour barrier requirements |
describe methods used to apply vapour barrier material on insulated components of cryogenic systems |
Range of Variables
- components include: pipes, equipment, vessels, tanks
- vapour barrier material includes: films, laminates, metals, mastics, sealants
- methods using: applying mastics, applying adhesives, applying tapes
E-20.03 - Installs cladding, jacketing and finishes to cryogenic systems
E-20.03 - Installs cladding, jacketing and finishes to cryogenic systems
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Evidence of Attainment |
E-20.03.01P |
cover insulated components in cryogenic applications with cladding, protective jacketing and finishes |
insulated components in cryogenic applications are covered with cladding, protective jacketing and finishes to provide protection of insulation system |
E-20.03.02P |
secure cladding, protective jacketing and finishes |
cladding, protective jacketing and finishes are secured using fasteners |
E-20.03.03P |
apply sealant to seams |
sealant is applied to seams as required according to project specifications |
Range of Variables
- cladding, protective jacketing and finishes include: aluminum, stainless steel, PVC, mastic
- fasteners include: banding, adhesives, latches
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
E-20.03.01L |
demonstrate knowledge of the procedures used to install cladding, protective jacketing and finishes to cryogenic systems |
identify types of cladding, protective jacketing and finishes |
describe procedures used to install cladding, protective jacketing and finishes to cryogenic systems |
identify types of fasteners used to install cladding, protective jacketing and finishes to cryogenic systems |
Range of Variables
- cladding, protective jacketing and finishes include: aluminum, stainless steel, PVC, mastic
- fasteners include: banding, adhesives, latches
Task E-21 Insulates for marine applications (Not Common Core)
Task Descriptor
Bulkheads, deckheads and hulls in marine applications may be insulated for thermal integrity, fire proofing and noise attenuation. Insulators (heat and frost) also work on piping, ducting, fire stopping and exhaust pipes on marine applications. The activities covered in this task are those unique to marine applications.
E-21.01 - Insulates bulkheads, deckheads and hulls (Not Common Core)
E-21.01 - Insulates bulkheads, deckheads and hulls (Not Common Core)
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E-21.01.01P |
apply welded pins to bulkheads, deckheads and stiffeners |
welded pins are applied to bulkheads, deckheads and stiffeners according to project specifications |
E-21.01.02P |
apply z-bar to stiffeners |
z-bar is applied to stiffeners for fireproofing bulkheads using powder-actuated tools according to project specifications |
E-21.01.03P |
cut insulation |
insulation is cut using cutting tools according to measurements, penetrations, protrusions and irregular shapes to accommodate insulation |
E-21.01.04P |
apply and position insulation |
insulation is applied and positioned according to measurements, penetrations, protrusions and irregular shapes |
E-21.01.05P |
secure insulation with fasteners on pins |
insulation is secured with fasteners on pins according to insulation type, thermal expansion, mechanical vibration and project specifications |
E-21.01.06P |
seal seams and clips with tape |
seams and clips are sealed with tape according to project and manufacturers’ specifications |
E-21.01.07P |
install and secure wire mesh or perforated metal over insulation |
wire mesh or perforated metal is installed and secured over insulation using fasteners according to project specifications |
Range of Variables
- cutting tools include: hand saws, knives
- fasteners include: dome caps, washers, speed clip
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
E-21.01.01L |
demonstrate knowledge of insulating bulkheads, deckheads and hulls |
identify types of cutting tools and procedures used to cut insulation |
define terminology related to marine applications |
identify specifications related to marine applications |
describe procedures used to fasten insulation |
describe procedures used to fasten wire mesh |
identify fire-rated systems used to fireproof bulkheads, deckheads and hulls |
Range of Variables
- cutting tools include: hand saws, knives
- specifications include: coast guard, project, manufacturers', ULC
- fire-rated systems include: A60, A90, H120
E-21.02 - Installs cladding, jacketing and finishes on marine applications (Not Common Core)
E-21.02 - Installs cladding, jacketing and finishes on marine applications (Not Common Core)
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E-21.02.01P |
apply fibreglass cloth to deckhead and bulkhead insulation |
fibreglass cloth is applied to deckhead and bulkhead insulation |
E-21.02.02P |
apply top coat of lagging adhesive to fibreglass cloth |
top coat of lagging adhesive is applied to fibreglass cloth to seal pores |
E-21.02.03P |
apply protective perforated metal finish over insulation and secure with fasteners |
protective perforated metal finish is applied over insulation and secured with fasteners |
E-21.02.04P |
install metal cladding over insulation and secure to z-bar with fasteners |
metal cladding is installed over insulation and secured to z-bar using fasteners according to project specifications |
Range of Variables
- fasteners include: dome caps, washers, clips, rivets, screws
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
E-21.02.01L |
demonstrate knowledge of the procedures used to install cladding, protective jacketing and finishes on marine applications |
identify types of cladding, protective jacketing and finishes on marine applications |
describe procedures used to install cladding, protective jacketing and finishes on marine applications |
identify types of fasteners used to install cladding, protective jacketing and finishes on marine applications |
Range of Variables
- cladding, protective jacketing and finishes include: stainless steel, aluminum, fibreglass cloth
- fasteners include: dome caps, washers, clips, rivets, screws