Table of Contents
Task D-15 Services robotics and automated equipment
Task Descriptor
Robotics and automated equipment are machines that can be used in dangerous environments, under heavy loads, high repetition in manufacturing processes. They include a wide range of components and sub-components designated by type of movement (degrees of freedom after application), application (manufacturing process), architecture (serial or parallel), and brand. They must be installed correctly and maintained properly to provide specialized automated services. Servicing includes installing, diagnosing, maintaining and repairing.
D-15.01 - Installs robotics and automated equipment
D-15.01 - Installs robotics and automated equipment
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Reference Code |
Performance Criteria |
Evidence of Attainment |
D-15.01.01P |
select and use tools and equipment |
tools and equipment are selected and used according to site and manufacturers’ specifications, and jurisdictional regulations |
D-15.01.02P |
determine location and elevation for installation |
location and elevation for installation is determined according to site and manufacturers’ specifications and engineered drawings |
D-15.01.03P |
prepare foundation |
foundation is prepared according to engineered drawings and manufacturers’ specifications |
D-15.01.04P |
prepare base, base plates and structure |
base, base plates and structure are prepared using methods according to site and manufacturers’ specifications and engineered drawings |
D-15.01.05P |
prepare and inspect robotics and automated equipment |
robotics and automated equipment are prepared and inspected for installation according to site and manufacturers’ specifications and engineered drawings |
D-15.01.06P |
position robotics and automated equipment |
robotics and automated equipment are positioned manually or with rigging, hoisting/lifting and moving equipment according to manufacturers' specifications, engineered drawings and jurisdictional regulations |
D-15.01.07P |
secure, level and align robotics and automated equipment |
robotics and automated equipment are secured, leveled and aligned according to site and manufacturers’ specifications, and engineered drawings and jurisdictional regulations |
D-15.01.08P |
install auxiliary systems |
auxiliary systems are installed according to site and manufacturers’ specifications and engineered drawings, jurisdictional regulations, and procedures |
D-15.01.09P |
verify complete range of movement |
range of movement is checked by performing tests |
D-15.01.10P |
connect robotics and automated equipment with controller |
robotics and automated equipment are connected with controller using components according to site and manufacturers' specifications, and engineered drawings |
D-15.01.11P |
install safety guards and safety devices |
safety guards and safety devices are installed according to site and manufacturers’ specifications, engineered drawings and jurisdictional regulations |
D-15.01.12P |
energize equipment |
equipment is energized and started up according to site and manufacturers’ specifications and returned to operation |
D-15.01.13P |
verify functionality of safety devices |
safety device functionality is verified according to site and manufacturers' specifications, engineered drawings and jurisdictional regulations |
Range of Variables
- tools and equipment include: rigging and hoisting equipment, hand tools, alignment tools
- methods include: installation techniques, alignment
- robotics include: 3-axis, 6-axis, 7-axis, end of arm tooling (EOAT), grippers and effectors, Selective Compliance Assembly Robot Arm (SCARA), side entry
- automated equipment includes: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)
- auxiliary systems include: wire feeders, articulating fingers, filtering systems, tip cleaners, tip changers
- tests include: bump (either energized or manual), energized, manual (range of motion, interference)
- controllers include: host, network, PLC (programmable logic controller), mainframe
- components include: servo motors, fluid power hoses and pistons, sensors, encoders
- safety guards include: covers, screens, inspection doors, portals
- safety devices include: light curtain, overtravel, overload, heat detectors, emergency stop, laser grids, lock-outs, physical guards
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-15.01.01L |
demonstrate knowledge of robotics and automated equipment, their components and operation |
define terminology associated with robotics and automated equipment |
identify classifications for robotics and automated equipment and their components, and auxiliary equipment, and describe their purpose, applications and operation |
D-15.01.02L |
demonstrate knowledge of safety practices related to robotics and automated equipment |
identify hazards and describe safe work practices associated with robotics and automated equipment |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of robotics and automated equipment |
D-15.01.03L |
demonstrate knowledge of the procedures used to install robotics and automated equipment |
identify tools and equipment used to install robotics and automated equipment and describe their applications and procedures |
describe the procedures used to install robotics and automated equipment and their components |
Range of Variables
- robotics include: 3-axis, 6-axis, 7-axis, end of arm tooling (EOAT), grippers and effectors, SCARA, side entry
- automated equipment includes: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)
- components include: servo motors, fluid power hoses and pistons, sensors, encoders
- classifications for robotics and automated equipment include: type of movement (degrees of freedom after application), application (manufacturing process), architecture (serial or parallel), brand
- auxiliary equipment includes: wire feeders, articulating fingers, filtering systems
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- tools and equipment include: rigging and hoisting equipment, hand tools, alignment tools
D-15.02 - Diagnoses robotics and automated equipment
D-15.02 - Diagnoses robotics and automated equipment
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-15.02.01P |
obtain a description of the problem and symptoms |
description of the problem and symptoms is obtained |
D-15.02.02P |
perform sensory inspection of robotics and automated equipment for defects |
sensory inspection is performed to determine next steps |
D-15.02.03P |
perform condition-based monitoring methods and analysis |
condition-based monitoring methods and analysis are performed to detect defects not identified through sensory inspection |
D-15.02.04P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements and manufacturers’ specifications |
D-15.02.05P |
test and evaluate robotics and automated equipment |
robotics and automated equipment are tested and evaluated by using specialized equipment and referring to site and manufacturers’ specifications |
D-15.02.06P |
inspect robotics and automated equipment components |
robotics and automated equipment components are inspected for defects and to determine next steps |
D-15.02.07P |
remove and replace safety guards and safety devices |
safety guards and safety devices are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations |
D-15.02.08P |
detect and assess faulty or damaged equipment |
faulty or damaged equipment is assessed and detected to determine repair or replacement |
Range of Variables
- sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, temperature, looking for excessive wear, stress indications, corrosion and looseness
- robotics include: 3-axis, 6-axis, 7-axis, end of arm tooling (EOAT), grippers and effectors, SCARA, side entry
- automated equipment includes: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)
- defects include: excessive wear, corrosion, looseness
- next steps include: repair, replace, overhaul, adjust, continue operation
- condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring
- tools and equipment include: (varies based on the size and type of robotic equipment) rigging and hoisting equipment, hand tools, alignment tools
- components include: servo motors, fluid power hoses and pistons, sensors, encoders
- safety guards include: covers, screens, inspection doors and portals
- safety devices include: light curtain, overtravel, overload, heat detectors, e-stop, vibration sensors, lock-outs, physical guards
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-15.02.01L |
demonstrate knowledge of robotics and automated equipment, their components and operation |
define terminology associated with robotics and automated equipment |
identify classifications for robotics and automated equipment and their components and describe their purpose, applications and operation |
D-15.02.02L |
demonstrate knowledge of safety practices related to robotics and automated equipment |
identify hazards and describe safe work practices associated with robotics and automated equipment |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of robotics and automated equipment |
D-15.02.03L |
demonstrate knowledge of the procedures used to diagnose robotics and automated equipment |
identify tools and equipment used to maintain robotics and automated equipment and describe their applications and procedures |
describe the procedures used to inspect robotics and automated equipment and their components |
describe the procedures used to diagnose robotics and automated equipment and their components |
identify the factors to consider when determining if robotics and automated equipment need to be repaired or replaced |
Range of Variables
- robotics include: 3-axis, 6-axis, 7-axis, end of arm tooling (EOAT), grippers and effectors, SCARA, side entry
- automated equipment includes: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)
- components include: servo motors, fluid power hoses and cylinders, sensors, encoders, transducers
- classifications for robotics and automated equipment include: type of movement (degrees of freedom after application), application (manufacturing process), architecture (serial or parallel), brand
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- tools and equipment include: (varies based on the size and type of robotic equipment) rigging and hoisting equipment, hand tools, alignment tools
D-15.03 - Maintains robotics and automated equipment
D-15.03 - Maintains robotics and automated equipment
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Reference Code |
Performance Criteria |
Evidence of Attainment |
D-15.03.01P |
inspect, modify and adjust robotics and automated equipment |
robotics and automated equipment are inspected, modified and adjusted according to site and manufacturers’ specifications, and to the maintenance schedule using condition-based monitoring methods |
D-15.03.02P |
use tools and equipment |
tools and equipment are used according to job requirements and manufacturers’ specifications |
D-15.03.03P |
align components |
components are aligned according to manufacturers’ specifications |
D-15.03.04P |
check coolant and lubricant levels, packing, seals and safety devices |
coolant and lubricant levels, packing, seals and safety devices are checked according to manufacturers’ specifications and maintenance schedule |
D-15.03.05P |
monitor temperature, vibration, range of movement and pressure |
temperature, vibration, range of movement and pressure are monitored according to manufacturers' specifications and maintenance schedule |
D-15.03.06P |
check automatic bearing and seal lubrication systems |
automatic bearing and seal lubrication systems are checked according to site and manufacturers' specifications and maintenance schedule |
D-15.03.07P |
adjust flow and pressure controls |
flow and pressure controls for robotics and automated equipment are adjusted according to manufacturers’ specifications and maintenance schedules |
D-15.03.08P |
remove and replace safety guards and safety devices |
safety guards and safety devices are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations |
D-15.03.09P |
energize equipment |
equipment is energized and started up according to site and manufacturers’ specifications and returned to operation |
D-15.03.10P |
identify faulty or damaged equipment |
faulty or damaged equipment is identified to determine repair or replacement according to site specifications |
D-15.03.11P |
tag and report faulty or damaged equipment |
faulty or damaged equipment is tagged and reported according to site specifications and jurisdictional regulations |
Range of Variables
- robotics include: 3-axis, 6-axis, 7-axis, end of arm tooling (EOAT), grippers and effectors, SCARA, side entry
- automated equipment includes: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)
- condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring
- tools and equipment include: (varies based on the size and type of robotic equipment) rigging and hoisting equipment, hand tools, alignment tools
- components include: servo motors, fluid power hoses and pistons, sensors, encoders
- safety devices include: light curtain, overtravel, overload, heat detectors, e-stop, pressure mats, lock-outs, physical guards
- safety guards include: covers, screens, inspection doors and portals
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-15.03.01L |
demonstrate knowledge of robotics and automated equipment, their components and operation |
define terminology associated with robotics and automated equipment |
identify classifications for robotics and automated equipment and their components, and describe their purpose, applications and operation |
D-15.03.02L |
demonstrate knowledge of safety practices related to robotics and automated equipment |
identify hazards and describe safe work practices associated with robotics and automated equipment |
interpret jurisdictional regulations, site and manufacturers' specifications pertaining to the use of robotics and automated equipment |
D-15.03.03L |
demonstrate knowledge of the procedures used to maintain and diagnose robotics and automated equipment |
identify tools and equipment used to maintain robotics and automated equipment and describe their applications and procedures |
identify the factors to consider when determining if robotics and automated equipment or their components need to be repaired or replaced |
describe the procedures used to maintain robotics and automated equipment and their components |
describe the procedures used to diagnose robotics and automated equipment and their components |
Range of Variables
- robotics include: 3-axis, 6-axis, 7-axis, end of arm tooling (EOAT), grippers and effectors, SCARA, side entry
- automated equipment includes: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)
- classifications for robotics and automated equipment include: type of movement ( degrees of freedom after application), application ( manufacturing process), architecture ( serial or parallel), brand
- components include: servo motors, fluid power hoses and pistons, sensors, encoders
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- auxiliary equipment includes: wire feeders, articulating fingers, filtering systems
D-15.04 - Repairs robotics and automated equipment
D-15.04 - Repairs robotics and automated equipment
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-15.04.01P |
access robotics and automated equipment |
robotics and automated equipment are accessed by removing components |
D-15.04.02P |
dismantle and remove robotics and automated equipment and components |
robotics and automated equipment and components are dismantled and removed according to manufacturers' specifications using tools and procedures and match (witness) marks |
D-15.04.03P |
use tools and equipment |
tools and equipment are used according to job requirements and manufacturers’ specifications |
D-15.04.04P |
prepare robotics and automated equipment for repair |
robotics and automated equipment are prepared for repair using various methods |
D-15.04.05P |
size and replace seals, bearings and power transmission devices |
seals, bearings and power transmission devices are sized and replaced according to manufacturers’ specifications |
D-15.04.06P |
inspect and repair zero backlash devices |
zero backlash devices are inspected and repaired according to engineering and manufacturers' specifications |
D-15.04.07P |
replace faulty components and auxiliary equipment |
faulty components and auxiliary equipment are replaced according to site and manufacturers’ specifications and match (witness) marks |
D-15.04.08P |
verify complete range of movement |
range of movement is checked by performing various tests |
D-15.04.09P |
align components |
components are aligned according to manufacturers’ specifications |
D-15.04.10P |
reinstall machine guarding and safety devices |
machine guarding and safety devices are reinstalled according to site and manufacturers' specifications, and jurisdictional regulations |
D-15.04.11P |
energize equipment |
equipment is energized and started up according to site and manufacturers’ specifications and returned to operation |
D-15.04.12P |
tag and report faulty or damaged equipment |
faulty or damaged equipment is tagged and reported according to site specifications and jurisdictional regulations |
Range of Variables
- robotics include: 3-axis, 6-axis, 7-axis, end of arm tooling (EOAT), grippers and effectors, SCARA, side entry
- automated equipment includes: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)
- components include: servo motors, fluid power hoses and pistons, sensors, encoders
- tools and equipment include: (varies based on the size and type of robotic equipment) rigging and hoisting equipment, hand tools, alignment tools
- methods include: manufacturers' or engineer’s recommendations and procedures
- auxiliary equipment includes: wire feeders, articulating fingers, filtering systems
- tests include: bump (either energized or manual), energized, manual (range of motion, interference)
- safety devices include: light curtain, overtravel, overload, heat detectors, e-stop, lock-outs, physical guards
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-15.04.01L |
demonstrate knowledge of robotics and automated equipment, their components and operation |
define terminology associated with robotics and automated equipment |
identify classifications for robotics and automated equipment and their components, and describe their purpose, applications and operation |
D-15.04.02L |
demonstrate knowledge of safety practices related to robotics and automated equipment |
identify hazards and describe safe work practices associated with robotics and automated equipment |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of robotics and automated equipment |
D-15.04.03L |
demonstrate knowledge of the procedures used to repair robotics and automated equipment |
identify tools and equipment used to repair robotics and automated equipment and describe their applications and procedures |
identify the factors to consider when determining if robotics and automated equipment or their components need to be repaired or replaced |
describe the procedures used to repair robotics and automated equipment and their components |
Range of Variables
- robotics include: 3-axis, 6-axis, 7-axis, end of arm tooling (EOAT), grippers and effectors, SCARA, side entry
- automated equipment includes: equipment for various processes (pick and place, welding, material handling, palletizing, painting, measuring, assembly, packing, warehousing)
- classifications for robotics and automated equipment include: type of movement ( degrees of freedom after application), application ( manufacturing process), architecture ( serial or parallel), brand
- components include: servo motors, fluid power hoses and pistons, sensors, encoders
- safe work practices include: zero-energy state, immobilization and isolation procedures
- tools and equipment include: (varies based on the size and type of robotic equipment) rigging and hoisting equipment, hand tools, alignment tools
- factors include: component lifecycle, time, fatigue, maintenance history
Task D-16 Services fans and blowers
Task Descriptor
Fans move air and material from various sources such as fresh air, and heating and cooling applications. Blowers supply pressurized air to transfer product such as woodchips, waste, exhaust gases and dust. The failure of fans and blowers can result in safety issues and lost productivity when not installed, maintained and repaired properly. Servicing includes installing, diagnosing, maintaining and repairing.
D-16.01 - Installs fans and blowers
D-16.01 - Installs fans and blowers
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-16.01.01P |
use safe work practices related to installation of fans and blowers |
safe work practices related to installation of fans and blowers are used |
D-16.01.02P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements |
D-16.01.03P |
determine location and elevation for installation |
location and elevation for installation is determined according to site specifications and engineered drawings |
D-16.01.04P |
clean and rough up base for fan or blower using various methods |
base for fan or blower is cleaned and roughed up using methods according to manufacturers’ specifications |
D-16.01.05P |
prepare foundation |
foundation is prepared according to site specifications and engineered drawings |
D-16.01.06P |
position fan or blower in place using rigging, hoisting/lifting and moving equipment |
fan or blower is positioned in place using rigging, hoisting/lifting and moving equipment |
D-16.01.07P |
level, align and secure fans and blowers |
fans and blowers are leveled, aligned and secured according to site and manufacturers’ specifications, and engineered drawings |
D-16.01.08P |
grout to distribute load and minimize vibration |
load is distributed and vibration is minimized by grouting |
D-16.01.09P |
check rotation, static and dynamic balance, and vibration |
rotation, static and dynamic balance, and vibration is checked and compared to manufacturers’ specifications and plant requirements |
D-16.01.10P |
connect inlet/outlet |
inlet/outlet is connected according to manufacturers’ specifications, engineered drawings and plant requirements, and to jurisdictional regulations |
D-16.01.11P |
connect and align fans and blowers to driver |
fans and blowers are connected and aligned to driver by using appropriate processes |
D-16.01.12P |
install safety guards and safety devices |
safety guards and safety devices are installed according to site and manufacturers’ specifications, and jurisdictional regulations |
D-16.01.13P |
energize equipment, start it up and return to operation |
equipment is energized and started up according to site and manufacturers’ specifications and returned to operation |
Range of Variables
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- tools and equipment include: hand tools, dial indicators, precision levels, optical or laser alignment equipment, hydraulic rams, rigging/lifting equipment
- methods include: filing, sandblasting and buffing
- appropriate processes include: co-linear shaft alignment, parallel shaft alignment
- safety devices include: interlocking devices, heat shields, guards, access covers, screens, inspection doors, portals, sensors (heat, motion, vibration), barriers, electronic eyes, amperage meters, electronic overloads, lock-outs, physical guards
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-16.01.01L |
demonstrate knowledge of fans and blowers, their components and operation |
define terminology associated with fans and blowers |
D-16.01.02L |
demonstrate knowledge of safe work practices related to fans and blowers |
identify hazards and describe safe work practices pertaining to fans and blowers |
D-16.01.03L |
demonstrate knowledge of the procedures used to remove and install fans and blowers |
interpret jurisdictional regulations and manufacturers' specifications pertaining to fans and blowers |
identify tools and equipment used to remove and install fans and blowers, and describe their applications and procedures |
identify types of fans and blower systems, and describe their components and operation |
identify types of fan blades and describe their applications |
describe the procedures used to remove and install fans and blowers |
describe the procedures used to regulate output for fans and blowers |
describe the procedures used to balance fans and blowers |
Range of Variables
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- tools and equipment include: hand tools, dial indicators, precision levels, optical or laser alignment equipment, hydraulic rams, rigging/lifting equipment
D-16.02 - Diagnoses fans and blowers
D-16.02 - Diagnoses fans and blowers
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-16.02.01P |
obtain a description of the problem and symptoms |
description of the problem and symptoms is obtained by sensory inspection or verbal communication |
D-16.02.02P |
perform sensory inspection of components for defects |
sensory inspection of components is performed to determine next steps |
D-16.02.03P |
select and use tools and equipment |
tools and equipment are selected and used according to results of sensory inspection |
D-16.02.04P |
use test/evaluation procedures |
test/evaluation procedures are used according to results of sensory inspection |
D-16.02.05P |
perform condition-based monitoring routine procedures |
condition-based monitoring routine procedures are performed to detect defects not identified through sensory inspection and to determine next steps |
D-16.02.06P |
verify lubrication levels and condition |
lubrication levels and condition are verified by physical inspection |
D-16.02.07P |
remove and replace safety guards and safety devices |
safety guards and safety devices are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations |
D-16.02.08P |
measure clearances of fans and blowers |
clearances of fans and blowers are measured according to manufacturers’ specifications |
D-16.02.09P |
assess and detect faulty or damaged components |
faulty or damaged components are assessed and detected to determine repair or replacement, based on site and manufacturers recommendations |
D-16.02.10P |
determine type of repair required |
type of repair required is determined according to inspection and vibration analysis results |
D-16.02.11P |
identify conditions that led to failure or breakdown of fans and blowers |
conditions that led to failure or breakdown of fans and blowers are identified |
Range of Variables
- sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat
- components include: sheaves, louvers, bearings, belts, fan blades
- next steps include: repair, replace, overhaul, adjust, continue operation
- tools and equipment include: hand tools, dial indicators, precision levels, optical or laser alignment equipment, hydraulic rams, rigging/lifting equipment
- test/evaluation procedures include: monitoring temperature and vibration levels with specialized equipment
- physical inspection includes: lock-out machine, visually inspect lubrication levels of couplings, clutches or brakes
- safety devices include: interlocking devices, heat shields, guards, access covers, screens, inspection doors, portals, sensors (heat, motion, vibration), barriers, electronic eyes, amperage meters, electronic overloads, lock-outs, physical guards
- repair includes: bearing and coupling replacement, re-balancing
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-16.02.01L |
demonstrate knowledge of fans and blowers, their components and operation |
define terminology associated with fans and blowers |
D-16.02.02L |
demonstrate knowledge of safe work practices related to fans and blowers |
identify hazards and describe safe work practices pertaining to fans and blowers |
D-16.02.03L |
demonstrate knowledge of the procedures used to diagnose fans and blowers |
interpret jurisdictional regulations and manufacturers' specifications pertaining to fans and blowers |
identify tools and equipment used to diagnose fans and blowers, and describe their applications and procedures |
identify types of fans and blower systems, and describe their components and operation |
identify types of fan blades and describe their applications |
describe the procedures used to diagnose fans and blowers |
describe the procedures used to inspect fans and blowers |
identify the factors to consider when determining if fans and blowers need to be repaired or replaced |
Range of Variables
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- tools and equipment include: hand tools, dial indicators, precision levels, optical or laser alignment equipment, hydraulic rams, rigging/lifting equipment
D-16.03 - Maintains fans and blowers
D-16.03 - Maintains fans and blowers
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Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-16.03.01P |
use safe work practices related to fans and blowers |
safe work practices related to fans and blowers are used |
D-16.03.02P |
perform sensory inspection of fans and blowers components |
sensory inspection of fan and blower components is performed using tools and equipment to locate defects |
D-16.03.03P |
access fans and blowers |
fans and blowers are accessed by removing auxiliary equipment |
D-16.03.04P |
verify maintenance requirements |
maintenance requirements are verified according to site and manufacturers’ specifications |
D-16.03.05P |
clean fan blades |
fan blades are cleaned according to site and manufacturers’ specifications |
D-16.03.06P |
lubricate bearings and couplings |
bearings and couplings are lubricated according to site and manufacturers’ specifications |
D-16.03.07P |
re-align, replace and adjust fan and blower components |
fan and blower components are re-aligned, replaced and adjusted according to site and manufacturers’ specifications |
D-16.03.08P |
document and replace faulty components |
faulty components are documented or replaced according to engineered drawings, and site and manufacturers' specifications |
D-16.03.09P |
reinstall machine guarding and safety devices |
machine guarding and safety devices are reinstalled according to site and manufacturers' specifications, and jurisdictional regulations |
D-16.03.10P |
energize equipment |
equipment is energized and started up according to site and manufacturers’ specifications and returned to operation |
Range of Variables
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat
- tools and equipment include: tachometers, thermal imaging equipment, laser alignment equipment, strobe light
- defects include: wear, misalignment, debris build-up
- auxiliary equipment includes: guards, shrouding, scrolls, casings
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-16.03.01L |
demonstrate knowledge of fans and blowers, their components and operation |
define terminology associated with fans and blowers |
D-16.03.02L |
demonstrate knowledge of safe work practices related to fans and blowers |
identify hazards and describe safe work practices pertaining to fans and blowers |
D-16.03.03L |
demonstrate knowledge of the procedures used to maintain fans and blowers |
interpret jurisdictional regulations and manufacturers' specifications pertaining to fans and blowers |
D-16.03.04L |
demonstrate knowledge of the procedures used to maintain fans and blowers |
identify tools and equipment used to maintain fans and blowers, and describe their applications and procedures |
identify types of fans and blower systems, and describe their components and operation |
identify types of fan blades and describe their applications |
describe the procedures used to maintain fans and blowers |
identify the factors to consider when determining if fans and blowers need to be repaired or replaced |
describe the procedures used to regulate output for fans and blowers |
describe the procedures used to balance fans and blowers |
Range of Variables
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- tools and equipment include: tachometers, thermal imaging equipment, laser alignment equipment, strobe light
D-16.04 - Repairs fans and blowers
D-16.04 - Repairs fans and blowers
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-16.04.01P |
use safe work practices related to fans and blowers |
safe work practices related to fans and blowers are used |
D-16.04.02P |
select and use tools and equipment |
tools and equipment are selected and used according to job |
D-16.04.03P |
correct imbalances |
imbalances are corrected by appropriate methods |
D-16.04.04P |
access fans and blowers |
fans and blowers are accessed by removing auxiliary equipment |
D-16.04.05P |
dismantle, remove and reassemble fans and blowers, and their components |
fans and blowers, and their components are dismantled, removed and reassembled to specifications |
D-16.04.06P |
recondition, rebuild or replace fans and blowers, and their components |
fans and blowers, and their components are reconditioned, rebuilt or replaced according to engineered drawings, and site and manufacturers' specifications |
D-16.04.07P |
adjust clearances of fans and blowers, and their components |
clearances of fans and blowers, and their components are adjusted according to manufacturers’ specifications |
D-16.04.08P |
lubricate bearings and couplings |
bearings and couplings are lubricated |
D-16.04.09P |
level and align drive components |
drive components are aligned according to manufacturers’ specifications |
D-16.04.10P |
reinstall safety guards and safety devices |
safety guards and safety devices are reinstalled according to manufacturers’ specifications and jurisdictional regulations |
D-16.04.11P |
energize equipment, start it up and return to operations |
equipment is energized and started up according to site and manufacturers’ specifications and returned to operation |
Range of Variables
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- tools and equipment include: laser alignment equipment, strobe light, hand tools, rigging and lifting/hoisting equipment
- methods include: cleaning, static and dynamic balancing
- auxiliary equipment includes: guards, shrouding, scrolls, casings
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-16.04.01L |
demonstrate knowledge of fans and blowers, their components and operation |
define terminology associated with fans and blowers, their components and operation |
D-16.04.02L |
demonstrate knowledge of safe work practices related to fans and blowers |
identify hazards and describe safe work practices pertaining to fans and blowers |
D-16.04.03L |
demonstrate knowledge of the procedures used to maintain fans and blowers, and their components |
interpret jurisdictional regulations and manufacturers' specifications pertaining to fans and blowers, and their components |
D-16.04.04L |
demonstrate knowledge of the procedures used to maintain fans and blowers, and their components |
identify tools and equipment used to repair fans and blowers, and their components, and describe their applications and procedures |
identify types of fans and blower systems, and describe their components and operation |
identify types of fan blades and describe their applications |
identify the factors to consider when determining if fans and blowers need to be repaired or replaced |
describe the procedures used to repair fans and blowers |
describe the procedures used to regulate output for fans and blowers |
describe the procedures used to balance fans and blowers |
Range of Variables
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- tools and equipment include: laser alignment equipment, strobe light, hand tools, rigging and lifting/hoisting equipment
Task D-17 Services pumps
Task Descriptor
Pumps are used to move fluid and other media by positive or non-positive displacement. Proper and safe servicing practices ensure machine reliability and efficiency. This task includes installation, diagnosis, repair and maintenance of pumps. Servicing includes installing, diagnosing, maintaining and repairing.
D-17.01 - Installs pumps
D-17.01 - Installs pumps
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-17.01.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements and manufacturers' specifications |
D-17.01.02P |
determine location and elevation for installation |
location and elevation for installation is determined according to manufacturers' specifications and engineered drawings |
D-17.01.03P |
prepare base, base plates and structure for pump installation |
base, base plates and structure for pump installation are prepared using methods according to site and manufacturers' specifications |
D-17.01.04P |
prepare foundation for installation |
foundation is prepared for installation according to manufacturers' specifications and engineered drawings |
D-17.01.05P |
position pump |
pump is positioned on foundation manually or using rigging, hoisting/lifting and moving equipment according to manufacturers' specifications |
D-17.01.06P |
secure, level and align pump |
pump is secured, leveled and the prime mover is aligned to the pump according to manufacturers' specifications and engineered drawings |
D-17.01.07P |
finish foundation |
foundation is finished according to manufacturers' specifications |
D-17.01.08P |
set pump clearances |
pump clearances are set according to site manufacturers' specifications |
D-17.01.09P |
install seals and gaskets and adjust components |
seals and gaskets are installed and components are adjusted according to site and manufacturers' specifications |
D-17.01.10P |
connect suction and discharge piping |
suction and discharge piping is connected according to site and manufacturers' specifications |
D-17.01.11P |
eliminate stress on pump |
stress on pump is eliminated by relieving pipe strain |
Range of Variables
- tools and equipment include: hand tools, levelling and alignment tools, measuring tools, monitoring equipment, rigging and hoisting equipment, manual for troubleshooting
- pumps include: non-positive (centrifugal), positive displacement (reciprocating), API pumps
- methods include: filing, sandblasting, buffing, levelling, alignment
- components include: filters, gaskets, wear sleeves, seals, impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-17.01.01L |
demonstrate knowledge of pumps, their components and operation |
define terminology associated with pumps |
identify types of pumps and their components and accessories, and describe their purpose, applications and operation |
identify the types of seals and gaskets and describe their applications |
explain the method used to interpret pump curves |
D-17.01.02L |
demonstrate knowledge of safety practices related to pumps |
identify hazards and describe safe work practices associated with pumps and their components and accessories |
interpret jurisdictional regulations, site and manufacturers' specifications pertaining to the use of pumps |
D-17.01.03L |
demonstrate knowledge of the procedures used to remove and install pumps |
identify tools and equipment used to remove and install pumps and describe their applications and procedures |
describe the procedures used to remove and install pumps and their components and accessories |
Range of Variables
- pumps include: non-positive (centrifugal), positive displacement (reciprocating), API pumps
- components include: filters, gaskets, wear sleeves, seals, impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings
- seals include: packings, O-Rings, mechanical seal, V-rings
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- tools and equipment include: hand tools, levelling and alignment tools, measuring tools, monitoring equipment, rigging and hoisting equipment, manual for troubleshooting
D-17.02 - Diagnoses pumps
D-17.02 - Diagnoses pumps
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-17.02.01P |
obtain a description of the problem and symptoms |
description of the problem and symptoms is obtained |
D-17.02.02P |
perform sensory inspection of pump components for defects |
sensory inspection is performed to determine next steps |
D-17.02.03P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements and manufacturers’ specifications |
D-17.02.04P |
test and evaluate pumps |
pumps are tested and evaluated by using specialized equipment and referring to manufacturers' specifications |
D-17.02.05P |
perform condition-based monitoring methods and analysis |
condition-based monitoring methods and analysis are performed to detect defects not identified through sensory inspection |
D-17.02.06P |
inspect pump components |
pump components are inspected for defects and to determine next steps |
D-17.02.07P |
determine type of repair required |
type of repair required is determined according to inspection methods |
D-17.02.08P |
identify and assess conditions that led to failure or breakdown of pumps |
conditions that led to failure or breakdown of pumps are identified and assessed |
Range of Variables
- sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, visually inspecting
- components include: filters, gaskets, wear sleeves, seals, impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings
- defects include: leaks, noise, excessive wear, corrosion, looseness, excessive heat
- next steps include: repair, replace, overhaul, adjust, continue operation
- tools and equipment include: hand tools, levelling and alignment tools, measuring tools, monitoring equipment, rigging and hoisting equipment, manual for troubleshooting
- test and evaluate include: monitoring temperature and vibration levels with specialized equipment, oil analysis
- condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring
- repair includes: rebuild pump, replace components of pump, replace auxiliary components of pump, align pump
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-17.02.01L |
demonstrate knowledge of pumps, their components and operation |
define terminology associated with pumps |
identify types of pumps and their components and accessories, and describe their purpose, applications and operation |
identify the types of seals and gaskets and describe their applications |
explain the method used to interpret pump curves |
D-17.02.02L |
demonstrate knowledge of safety practices related to pumps |
identify hazards and describe safe work practices associated with pumps |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of pumps |
D-17.02.03L |
demonstrate knowledge of the procedures used to diagnose pumps |
identify tools and equipment used to diagnose pumps and describe their applications and procedures |
describe the procedures used to inspect pumps and their components |
describe the procedures used to diagnose pumps and their components |
identify the factors to consider when determining if pumps need to be repaired or replaced |
Range of Variables
- pump includes: non-positive (centrifugal), positive displacement (reciprocating)
- components include: filters, gaskets, wear sleeves, seals, impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings
- seals include: packings, O-Rings, mechanical seal, V-rings
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
D-17.03 - Maintains pumps
D-17.03 - Maintains pumps
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-17.03.01P |
inspect, modify and adjust pumps |
pumps are inspected, modified and adjusted according to maintenance schedule using condition-based monitoring methods |
D-17.03.02P |
use tools and equipment |
tools and equipment are used according to job requirements and manufacturers’ specifications |
D-17.03.03P |
align components |
components are aligned according to manufacturers’ specifications |
D-17.03.04P |
check fluid levels |
fluid levels are checked according to manufacturers' specifications |
D-17.03.05P |
check temperatures, vacuum, pressure and flow rates |
temperatures, vacuum, pressure and flow rates are checked according to manufacturers' specifications |
D-17.03.06P |
perform sensory inspection and use condition-based monitoring methods |
sensory inspection is performed and condition-based monitoring methods are used to locate defects |
D-17.03.07P |
verify maintenance requirements |
maintenance requirements are verified according to site and manufacturers’ specifications |
D-17.03.08P |
clean or replace oil filters and strainers |
oil filters and strainers are cleaned or replaced according to site and manufacturers' specifications |
D-17.03.09P |
verify operation of valves |
operation of valves is verified according to site and manufacturers' specifications |
D-17.03.10P |
adjust packing and monitor mechanical seals |
packing is adjusted and mechanical seals are monitored according to site and manufacturers' specifications |
D-17.03.11P |
check clearances against manufacturers’ specifications |
clearances are checked against manufacturers’ specifications |
Range of Variables
- pump includes: non-positive (centrifugal), positive displacement (reciprocating)
- condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring
- tools and equipment include: hand tools, levelling and alignment tools, measuring tools, monitoring equipment, rigging and hoisting equipment, manual for troubleshooting
- components include: filters, gaskets, wear sleeves, seals, impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings
- sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, looking for abnormalities
- defects include: leaks, noise, excessive wear, corrosion, looseness, excessive heat
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-17.03.01L |
demonstrate knowledge of pumps, their components and operation |
define terminology associated with pumps |
identify types of pumps and their components and accessories, and describe their purpose, applications and operation |
identify the types of seals and gaskets and describe their applications |
explain the method used to interpret pump curves |
D-17.03.02L |
demonstrate knowledge of safety practices related to pumps |
identify hazards and describe safe work practices associated with pumps |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of pumps |
D-17.03.03L |
demonstrate knowledge of the procedures used to maintain pumps |
identify tools and equipment used to maintain pumps and describe their applications and procedures |
identify the factors to consider when determining if pumps or their components need to be repaired or replaced |
components describe the procedures used to maintain pumps and their components |
Range of Variables
- pump includes: non-positive (centrifugal), positive displacement (reciprocating)
- components include: filters, gaskets, wear sleeves, seals, impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
D-17.04 - Repairs pumps
D-17.04 - Repairs pumps
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-17.04.01P |
perform sensory inspection and use condition-based monitoring methods |
sensory inspection is performed and condition-based monitoring methods are used to locate defects |
D-17.04.02P |
verify maintenance requirements |
maintenance requirements are verified according to site and manufacturers' specifications |
D-17.04.03P |
clean or replace oil filters and strainers |
oil filters and strainers are cleaned or replaced according to site and manufacturers' specifications |
D-17.04.04P |
check fluid levels |
fluid levels are checked according to site and manufacturers' specifications |
D-17.04.05P |
check temperatures, vacuum, pressures and flow rates |
temperatures, vacuum, pressures and flow rates are checked according to site and manufacturers' specifications |
D-17.04.06P |
align components |
components are aligned according to manufacturers’ specifications |
D-17.04.07P |
verify operation of valves |
operation of valves is verified according to site and manufacturers' specifications |
D-17.04.08P |
adjust packing and monitor mechanical seals |
packing is adjusted and mechanical seals are monitored according to site and manufacturers' specifications |
D-17.04.09P |
verify rotation |
rotation is checked prior to coupling up by performing bump test |
D-17.04.10P |
reinstall machine guarding and safety devices |
machine guarding and safety devices are reinstalled according to site and manufacturers' specifications, and jurisdictional regulations |
D-17.04.11P |
check clearances against manufacturers’ specifications |
clearances are checked against manufacturers’ specifications |
D-17.04.12P |
energize equipment |
equipment is energized and started up according to site and manufacturers’ specifications and returned to operation |
Range of Variables
- sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, looking for abnormalities
- condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring
- defects include: leaks, noise, excessive wear, corrosion, looseness, excessive heat
- components include: filters, gaskets, wear sleeves, seals, impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-17.04.01L |
demonstrate knowledge of pumps, their components and operation |
define terminology associated with pumps |
identify types of pumps and their components and accessories, and describe their purpose, applications and operation |
identify the types of seals and gaskets and describe their applications |
explain the method used to interpret pump curves |
D-17.04.02L |
demonstrate knowledge of safety practices related to pumps |
identify hazards and describe safe work practices associated with pumps |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of pumps |
D-17.04.03L |
demonstrate knowledge of the procedures used to repair pumps |
identify tools and equipment used to repair pumps and describe their applications and procedures |
identify the factors to consider when determining if pumps or their components need to be repaired or replaced |
describe the procedures used to repair pumps and their components |
Range of Variables
- pump includes: non-positive (centrifugal), positive displacement (reciprocating)
- components include: filters, gaskets, wear sleeves, seals, impeller, shafts, wear rings, stuffing box assembly, rotating assembly, bearings
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- repair includes: rebuild pump, replace components of pump, replace auxiliary components of pump, align pump
Task D-18 Services compressors
Task Descriptor
Compressors are used to supply air or other gases at an increased pressure. The failure of compressors can result in safety issues and lost productivity when not installed, repaired and maintained properly. Servicing includes installing, diagnosing, maintaining and repairing.
D-18.01 - Installs compressors
D-18.01 - Installs compressors
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-18.01.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements and manufacturers' specifications |
D-18.01.02P |
confirm flow/pressure requirement |
flow/pressure requirement is confirmed according to engineered drawings and plant demand |
D-18.01.03P |
determine location and elevation for installation |
location and elevation for installation is determined according to engineered drawings |
D-18.01.04P |
clean and rough up base for compressor |
base for compressor is cleaned and roughed up by methods according to manufacturers' specifications |
D-18.01.05P |
prepare foundation |
foundation is prepared according to manufacturers' specifications and engineered drawings |
D-18.01.06P |
prepare base, base plates and structure |
base, base plates and structure are prepared using methods according to manufacturers' specifications and engineered drawings |
D-18.01.07P |
position compressor in place |
compressors are positioned in place using rigging, hoisting/lifting and moving equipment according to manufacturers' specifications |
D-18.01.08P |
level, align and secure compressor |
compressor is leveled, aligned and secured according to site and manufacturers' specifications and engineered drawings |
D-18.01.09P |
grout to distribute load and minimize vibration |
load is distributed and vibration is minimized by grouting according to manufacturers' specifications and engineered drawings |
D-18.01.10P |
lubricate compressor |
compressors are lubricated according to site and manufacturers’ specifications |
D-18.01.11P |
verify rotation |
rotation is verified according to manufacturers' specifications and before engaging to drive unit |
D-18.01.12P |
connect and align compressors to prime mover |
compressors are connected and aligned to prime mover through couplings, sheaves and belts according to manufacturers' specifications |
D-18.01.13P |
install safety guards and safety devices |
safety guards and safety devices are installed according to site and manufacturers’ specifications, and jurisdictional regulations |
D-18.01.14P |
check for vibration |
vibration is checked according to manufacturers' specifications |
D-18.01.15P |
connect inlet/outlet |
inlet/outlet is connected according to manufacturers' specifications and engineered drawings |
D-18.01.16P |
install accessories |
accessories are installed according to manufacturers' specifications and engineered drawings |
D-18.01.17P |
energize equipment |
equipment is energized and started up according to site and manufacturers’ specifications and returned to operation |
Range of Variables
- tools and equipment include: straight edge, hand tools, impact wrenches, dial indicators, precision levels, optical or laser alignment equipment, rigging/lifting equipment, grouting equipment
- methods include: filing, sandblasting and buffing
- safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards
- accessories include: silencers, filters, air dryers, lubricators, scrubbers
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-18.01.01L |
demonstrate knowledge of compressors, their components and operation |
define terminology associated with compressors |
identify classifications and types of compressors |
D-18.01.02L |
demonstrate knowledge of safety practices related to compressors |
identify hazards and describe safe work practices associated with compressors |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of compressors |
D-18.01.03L |
demonstrate knowledge of the procedures used to remove, install and align compressors |
identify tools and equipment used to install compressors and describe their applications and procedures |
describe the procedures used to remove, install and align compressors and their components |
Range of Variables
- compressors include: dynamic/centrifugal, positive displacement (reciprocating, radial, screw, vane)
- components include: filters, pressure relief valves, temperature controllers, regulators, unloading valve
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- tools and equipment include: straight edge, hand tools, impact wrenches, dial indicators, precision levels, optical or laser alignment equipment, rigging/lifting equipment, grouting equipment
D-18.02 - Diagnoses compressors
D-18.02 - Diagnoses compressors
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-18.02.01P |
obtain a description of the problem and symptoms |
description of the problem and symptoms is obtained |
D-18.02.02P |
perform sensory inspection of components for defects |
sensory inspection of components is performed to determine next steps |
D-18.02.03P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements and manufacturers' specifications |
D-18.02.04P |
test and evaluate compressors |
compressors are tested and evaluated by using specialized equipment and referring to manufacturers' specifications |
D-18.02.05P |
perform condition-based monitoring methods and analysis |
condition-based monitoring methods and analysis are performed to detect defects not identified through sensory inspection and to determine next steps |
D-18.02.06P |
inspect compressors and components |
compressors and components are inspected to determine type of repair required according to manufacturers' specifications and condition-based monitoring methods |
D-18.02.07P |
assess and detect faulty or damaged components |
faulty or damaged components are assessed and detected to determine repair or replacement |
Range of Variables
- sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, looking for abnormalities
- components include: temperature gauges, sheaves, piping, valves, bearings, belts, filters, pressure relief valves, temperature controllers, regulators, unloading valve
- next steps include: repair, replace, overhaul, adjust, continue operation
- tools and equipment include: straight edge, hand tools, impact wrenches, dial indicators, precision levels, optical or laser alignment equipment, rigging/lifting equipment, grouting equipment
- compressors include: dynamic/centrifugal, positive displacement (reciprocating, radial, screw, vane)
- condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring
- repair includes: bearing and coupling replacement, refurbishing of valves
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-18.02.01L |
demonstrate knowledge of compressors, their components and operation |
define terminology associated with the operation of compressors and their components |
identify compressors, their components and accessories, and describe their purpose and operation |
describe the procedure to diagnose compressors and their components |
D-18.02.02L |
demonstrate knowledge of safety practices related to compressors and their components |
identify hazards and describe safe work practices associated with compressors and their components |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of compressors and their components |
D-18.02.03L |
demonstrate knowledge of the procedures used to diagnose compressors and their components |
identify tools and equipment used to diagnose compressors and their components and describe their applications and procedures |
describe the procedures used to inspect compressors and their components |
describe the procedures used to diagnose compressors and their components |
identify the factors to consider when determining if compressors and their components need to be repaired or replaced |
Range of Variables
- compressors include: dynamic/centrifugal, positive displacement (reciprocating, radial, screw, vane)
- components include: temperature gauges, sheaves, piping, valves, bearings, belts, filters, pressure relief valves, temperature controllers, regulators, unloading valve
- accessories include: silencers, filters, air dryers, lubricators, scrubbers
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- factors include: condition-based monitoring reports (worn bearings, oil analysis, vibration analysis, temperature analysis), Reliability Centered Maintenance (RCM)
D-18.03 - Maintains compressors
D-18.03 - Maintains compressors
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-18.03.01P |
perform sensory inspection of compressor and components |
sensory inspection of compressor and components is performed to locate defects |
D-18.03.02P |
use tools and equipment |
tools and equipment are used according to job requirements and manufacturers' specifications |
D-18.03.03P |
verify maintenance requirements |
maintenance requirements are identified according to condition-based monitoring methods, maintenance schedule and manufacturers’ specifications |
D-18.03.04P |
clean or replace oil filters and air filters |
oil filters and air filters are cleaned or replaced according to site and manufacturers' specifications |
D-18.03.05P |
check fluid levels |
fluid levels are checked according to manufacturers' specifications |
D-18.03.06P |
check temperatures and pressures |
temperatures and pressures are checked according to manufacturers' specifications |
D-18.03.07P |
remove and replace safety guards and safety devices |
safety guards and safety devices are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations |
D-18.03.08P |
align shafts |
shafts are aligned or re-aligned according to site and manufacturers' specifications |
D-18.03.09P |
adjust loading and unloading set points |
loading and unloading set points are adjusted according to engineered drawings, and site and manufacturers' specifications |
D-18.03.10P |
drain moisture from compressors, coolers and receivers |
moisture from compressors, coolers and receivers is drained according to site and manufacturers' specifications |
D-18.03.11P |
verify operation of relief valves, check valves and auto drain valves |
operation of relief valves, check valves and auto drain valves is verified according to manufacturers' specifications and jurisdictional regulations |
D-18.03.12P |
energize equipment |
equipment is energized and started up according to site and manufacturers’ specifications and returned to operation |
D-18.03.13P |
identify faulty or damaged equipment |
faulty or damaged equipment is identified to determine repair or replacement |
Range of Variables
- sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat
- components include: filters, pressure relief valves, temperature controllers, regulators, unloading valve
- defects include: wear, misalignment, broken parts, faulty sensors or gauges
- tools and equipment include: tachometers, alignment tools, wrenches
- condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring
- fluids include: coolant (water, glycol), oil and grease
- safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-18.03.01L |
demonstrate knowledge of compressors, their components and operation |
define terminology associated with compressors and their components |
identify compressors, their components and accessories, and describe their purpose, applications and operation |
describe the procedure to repair compressors and their components |
D-18.03.02L |
demonstrate knowledge of safety practices related to compressors and their components |
identify hazards and describe safe work practices associated with compressors and their components |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of compressors and their components |
D-18.03.03L |
demonstrate knowledge of the procedures used to maintain, diagnose and repair compressors and their components |
identify tools and equipment used to maintain compressors and their components and describe their applications and procedures |
identify the factors to consider when determining if compressors or their components need to be repaired or replaced |
describe the procedures used to maintain compressors and their components |
describe the procedures used to diagnose compressors and their components |
describe the procedures used to repair compressors and their components |
Range of Variables
- components include: filters, pressure relief valves, temperature controllers, regulators, unloading valve
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- tools and equipment include: tachometers, alignment tools, wrenches
- factors include: condition-based monitoring reports (worn bearings, oil analysis, vibration analysis, temperature analysis), RCM
D-18.04 - Repairs compressors
D-18.04 - Repairs compressors
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-18.04.01P |
rebuild and replace faulty compressor components or accessories |
faulty compressor components or accessories are rebuilt or replaced according to manufacturers’ specifications and inspection report |
D-18.04.02P |
use tools and equipment |
tools and equipment are used according to job requirements and manufacturers' specifications |
D-18.04.03P |
prepare compressor and components for repair |
compressors and components are prepared for repair using various methods |
D-18.04.04P |
identify faulty or damaged components or accessories |
faulty or damaged components or accessories are identified to determine repair or replacement |
D-18.04.05P |
replace faulty components or accessories |
components or accessories replaced according to manufacturers' specifications and inspection report |
D-18.04.06P |
set/adjust clearances |
clearances of compressors and components are set/adjusted according to manufacturers' specifications |
D-18.04.07P |
re-align drive components |
drive components are re-aligned according to manufacturers' specifications |
D-18.04.08P |
adjust loading and unloading set points |
loading and unloading set points are adjusted according to manufacturers' specifications and plant demand |
D-18.04.09P |
ensure operation of relief valves, check valves and auto drain valves |
operation of relief valves, check valves and auto drain valves is confirmed according to manufacturers' specifications and jurisdictional regulations |
D-18.04.10P |
install safety guards and safety devices |
safety guards and safety devices are installed according to site and manufacturers' specifications, and jurisdictional regulations |
D-18.04.11P |
energize equipment |
equipment is energized and started up according to site and manufacturers’ specifications and returned to operation |
Range of Variables
- components include: filters, pressure relief valves, temperature controllers, regulators, unloading valve
- tools and equipment include: rigging/hoisting equipment, plasti-gauge, blueing, measuring tools, tachometers, alignment tools, wrenches
- accessories include: silencers, air dryers, lubricators, scrubbers
- compressors include: dynamic/centrifugal, positive displacement (reciprocating, radial, screw, vane)
- safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-18.04.01L |
demonstrate knowledge of compressors, their components and operation |
define terminology associated with compressors and their components |
identify compressors, their components and accessories, and describe their purpose, applications and operation |
describe the procedure to repair compressors and their components |
D-18.04.02L |
demonstrate knowledge of safety practices related to compressors and their components |
identify hazards and describe safe work practices associated with compressors and their components |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of compressors and their components |
D-18.04.03L |
demonstrate knowledge of the procedures used to repair compressors and their components |
identify tools and equipment used to repair compressors and their components and describe their applications and procedures |
identify the factors to consider when determining if compressors or their components need to be repaired or replaced |
describe the procedures used to repair compressors and their components |
Range of Variables
- components include: filters, pressure relief valves, temperature controllers, regulators, unloading valve
- accessories include: silencers, air dryers, lubricators, scrubbers
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- tools and equipment include: rigging/hoisting equipment, plasti-gauge, blueing, measuring tools, tachometers, alignment tools, wrenches
- factors include: condition-based monitoring reports (worn bearings, oil analysis, vibration analysis, temperature analysis)
Task D-19 Services process piping, tanks and containers
Task Descriptor
Process piping, tanks and containers are usually used to transport, store and mix materials. Tanks and containers may be pressurized or open to atmosphere. This task includes installation, diagnosis, maintenance and repair of process tanks and containers such as bins and hoppers, and process piping. Servicing includes installing, diagnosing, maintaining and repairing.
D-19.01 - Installs process tanks and containers
D-19.01 - Installs process tanks and containers
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-19.01.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job specifications |
D-19.01.02P |
determine location and elevation for installation |
location and elevation for installation is determined according to engineered drawings |
D-19.01.03P |
prepare and rough up foundation |
foundation is prepared and roughed up according to engineered drawings |
D-19.01.04P |
clean and prepare base |
base is prepared by methods according to manufacturers' specifications and engineered drawings |
D-19.01.05P |
position process tanks and containers |
process tanks and containers are positioned in place using rigging, hoisting/lifting and moving equipment and according to manufacturers' specifications and engineered drawings |
D-19.01.06P |
level, align and secure process tanks and containers |
process tanks and containers are leveled, aligned and secured according to site and manufacturers’ specifications and engineered drawings |
D-19.01.07P |
check orientation of tank |
orientation of tank is checked according to engineered drawings |
D-19.01.08P |
grout process tanks and containers |
grout is applied to process tanks and containers to distribute load and minimize vibration |
D-19.01.09P |
connect inlet/outlet |
inlet/outlet is connected according to engineered drawings |
D-19.01.10P |
install components |
components are installed according to manufacturers' specifications and engineered drawings |
D-19.01.11P |
install safety guards and safety devices |
safety guards and safety devices are installed according to site and manufacturers’ specifications and jurisdictional regulations |
D-19.01.12P |
perform final inspection and testing |
tank and components are inspected, tested and the results documented according to manufacturers' specifications, engineered drawings and jurisdictional regulations |
Range of Variables
- tools and equipment include: layout, levelling tools, lifting and moving equipment
- methods include: filing, sandblasting, buffing, grinding
- process tanks and containers include: bins, hoppers, receivers, thickeners, reservoirs, storage tanks
- components include: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves
- safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards
- final inspection and testing includes: flow, pressure and leak tests, final cleaning, flushing tanks, visual inspection
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-19.01.01L |
demonstrate knowledge of process tanks and containers, their components and application |
define terminology associated with process tanks and containers |
identify types of process tanks and containers and their components and accessories, and describe their purpose, applications and operation |
D-19.01.02L |
demonstrate knowledge of safety practices related to process tanks and containers |
identify hazards and describe safe work practices associated with process tanks and containers |
D-19.01.03L |
demonstrate knowledge of the procedures used to remove and install |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of process tanks and containers and their components |
D-19.01.03L |
demonstrate knowledge of the procedures used to install process tanks and containers |
identify tools and equipment used with process tanks and containers and describe their applications and procedures |
describe the procedures used install process tanks and containers and their components |
D-19.01.04L |
demonstrate knowledge of the procedures used to test and inspect process tanks and containers and their components |
describe the procedures used to test and inspect process tanks and containers and their components |
Range of Variables
- process tanks and containers include: bins, hoppers, receivers, thickeners, reservoirs, storage tanks
- components include: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
D-19.02 - Installs process piping
D-19.02 - Installs process piping
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-19.02.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job specifications |
D-19.02.02P |
select process piping materials and components |
process piping materials and components are selected according to site specifications, engineered drawings and jurisdictional regulations |
D-19.02.03P |
determine location and elevation for installation |
location and elevation for installation is determined according to engineered drawings and piping & instrumentation diagrams ( P&IDs) |
D-19.02.04P |
position process piping |
process piping is positioned in place using rigging, hoisting/lifting and moving equipment and according to engineered drawings and P&IDs |
D-19.02.05P |
place and secure process piping |
process piping is placed and secured using supports according to engineered drawings and P&IDs |
D-19.02.06P |
check orientation of process piping components |
orientation of process piping components is checked according to engineered drawings and P&IDs |
D-19.02.07P |
connect process piping and components |
process piping and components are connected according to engineered drawings and P&IDs |
D-19.02.08P |
perform final inspection and testing |
process piping is inspected, tested, and the results documented according to manufacturers' specifications, engineered drawings and jurisdictional regulations |
Range of Variables
- tools and equipment include: layout, levelling tools, lifting and moving equipment
- process piping materials and components include: fittings, valves, strainers, gaskets, connectors
- process piping includes: ABS [acrylonitrile butadiene styrene], HDPE [high-density polyethylene], PVC [polyvinyl chloride] stainless, composite, carbon steel, tubing, copper
- supports include: stands, hangers, brackets
- final inspection and testing includes: flow, pressure and leak tests, final, cleaning, flushing pipes, visual inspection
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-19.02.01L |
demonstrate knowledge of process piping, components and application |
define terminology associated with process piping |
identify types of process piping and their components and accessories, and describe their purpose, applications and operation |
D-19.02.02L |
demonstrate knowledge of safety practices related to process piping |
identify hazards and describe safe work practices associated with process piping |
D-19.02.03L |
demonstrate knowledge of the procedures used to remove and install |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of process piping and their components |
D-19.02.04L |
demonstrate knowledge of the procedures used to remove and install process piping |
identify tools and equipment used to install process piping and describe their applications and procedures |
describe the procedures used to remove and install process piping and their components |
D-19.02.05L |
demonstrate knowledge of the procedures used to test and inspect process piping and their components |
describe the procedures used to test and inspect process piping and their components |
Range of Variables
- process piping includes: ABS [acrylonitrile butadiene styrene], HDPE [high-density polyethylene], PVC [polyvinyl chloride] stainless, composite, carbon steel, tubing, copper
- process piping components include: fittings, valves, strainers, gaskets, connectors
- hazards include: residual materials, pressure, heat, weight, acidic (caustic/corrosive) level of product (pH), cyanide, poisonous substances
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
D-19.03 - Diagnoses process tanks and containers
D-19.03 - Diagnoses process tanks and containers
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-19.03.01P |
obtain a description of the problem and symptoms |
description of the problem and symptoms is obtained |
D-19.03.02P |
determine if NDT or condition-based monitoring is required |
NDT or condition-based monitoring is determined to be required according to the results of inspection |
D-19.03.03P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements and manufacturers' specifications |
D-19.03.04P |
perform inspection of process tanks, containers and components for defects |
inspection of process tanks, containers and components is performed to determine next steps |
D-19.03.05P |
identify conditions that led to failure or breakdown of process tanks and containers |
conditions that led to failure or breakdown of process tanks and containers is identified |
D-19.03.06P |
remove and replace safety guards and safety devices |
safety guards and safety devices are removed and replaced according to site and manufacturers’ specifications, and jurisdictional regulations |
D-19.03.07P |
assess and detect faulty or damaged equipment |
faulty or damaged equipment is assessed and detected to determine repair or replacement |
D-19.03.08P |
determine type of repair required |
type of repair required is determined according to inspection and analysis results |
Range of Variables
- tools and equipment include: hand tools, NDT tools, pressure gauges
- inspection includes: sensory inspection, gauge monitoring, gas detection monitoring
- process tanks and containers include: bins, hoppers, receivers, thickeners, reservoirs, storage tanks
- process tanks and container components include: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves
- next steps include: repair, replace, overhaul, adjust, continue operation
- safety devices include: light curtains, pressure sensitive matting, keyed switches, lock-outs, physical guards
- repair includes: patching, overlay, re-coating, piping, plastic welding, cleaning
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-19.03.01L |
demonstrate knowledge of process tanks and containers, their components and operation |
define terminology associated with process tanks and containers |
identify types of process tanks and containers and their components and accessories, and describe their purpose, applications and operation |
D-19.03.02L |
demonstrate knowledge of safety practices related to process tanks and containers |
identify hazards and describe safe work practices associated with process tanks and containers |
D-19.03.03L |
demonstrate knowledge of the procedures used to diagnose |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of process tanks and containers |
D-19.03.04L |
demonstrate knowledge of the procedures used to diagnose process tanks and containers |
identify tools and equipment used to diagnose process tanks and containers and their components, describe their applications and procedures |
describe the procedures used to diagnose process tanks and containers and their components |
identify the factors to consider when determining if process tanks and containers and their components need to be repaired or replaced |
Range of Variables
- process tanks and containers include: bins, hoppers, receivers, thickeners, reservoirs, storage tanks
- process tanks and container components include: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
D-19.04 - Diagnoses process piping
D-19.04 - Diagnoses process piping
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-19.04.01P |
obtain a description of the problem and symptoms |
description of the problem and symptoms is obtained |
D-19.04.02P |
determine if NDT or condition-based monitoring method is required |
NDT or condition-based monitoring method is determined to be required according to the results of inspection |
D-19.04.03P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements and manufacturers' specifications |
D-19.04.04P |
perform inspection of process pipes and components for defects |
inspection of process pipes and components is performed to determine next steps |
D-19.04.05P |
identify conditions that led to failure or breakdown of process tanks and containers |
conditions that led to failure or breakdown of process tanks and containers is identified |
D-19.04.06P |
assess and detect faulty or damaged equipment |
faulty or damaged equipment is assessed and detected to determine next steps |
D-19.04.07P |
determine type of repair required |
type of repair required is determined according to inspection and analysis results |
Range of Variables
- condition-based monitoring methods include: vibration monitoring, fluid analysis, thermography, ultrasonic, tribology, rotation speed monitoring
- tools and equipment include: hand tools, NDT tools, pressure gauges
- inspection includes: sensory inspection, gauge monitoring, gas detection monitoring
- process piping includes: ABS [acrylonitrile butadiene styrene], HDPE [high-density polyethylene], PVC [polyvinyl chloride] stainless, composite, carbon steel, tubing, copper
- process piping components include: fittings, valves, strainers, gaskets, connectors
- next steps include: repair, replace, overhaul, adjust, continue operation
- repair includes: patching, overlay, re-coating
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-19.04.01L |
demonstrate knowledge of process piping, their components and operation |
define terminology associated with process piping |
identify types of process piping and their components and accessories, and describe their purpose, applications and operation |
D-19.04.02L |
demonstrate knowledge of safety practices related to diagnosing process piping |
identify hazards and describe safe work practices associated with diagnosing process piping |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of process piping |
D-19.04.03L |
demonstrate knowledge of the procedures used to diagnose process piping |
identify tools and equipment used to diagnose process piping and describe their applications and procedures |
describe the procedures used to diagnose process piping and their components |
identify the factors to consider when determining if process piping needs to be repaired or replaced |
Range of Variables
- process piping includes: ABS [acrylonitrile butadiene styrene], HDPE [high-density polyethylene], PVC [polyvinyl chloride] stainless, composite, carbon steel, tubing, copper
- process piping components include: fittings, valves, strainers, gaskets, connectors
- hazards include: residual materials, pressure, heat, weight, acidic (caustic/corrosive) level of product (pH), cyanide, poisonous substances
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
D-19.05 - Maintains process tanks and containers
D-19.05 - Maintains process tanks and containers
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-19.05.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job requirements and manufacturers' specifications |
D-19.05.02P |
perform inspection process tanks and containers and their components |
inspection is performed to locate defects |
D-19.05.03P |
verify maintenance requirements |
maintenance requirements are verified according to inspection, equipment history and manufacturers’ specifications |
D-19.05.04P |
clean and replace filters and strainers |
oil filters and strainers are cleaned and replaced according to indicators and manufacturers' specifications |
D-19.05.05P |
check temperatures, pressures, vacuum and flow rates |
temperatures, pressures, vacuum and flow rates are checked according to process requirements |
D-19.05.06P |
verify operation of valves |
operation of valves is verified by stroking the actuator |
D-19.05.07P |
adjust process tank and container components |
process tank and container components are adjusted according to process requirements |
D-19.05.08P |
change liners |
liners are changed according to site and manufacturers' specifications |
D-19.05.09P |
clear ventilation systems |
ventilation systems are cleared of blockages and restrictions |
Range of Variables
- tools and equipment include: hand tools, NDT tools, pressure gauges
- process tanks and containers include: bins, hoppers, receivers, thickeners, reservoirs, storage tanks
- process tanks and container components include: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves
- defects include: leaks, wear
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-19.05.01L |
demonstrate knowledge of process tanks and containers, their components and operation |
define terminology associated with process tanks and containers |
identify types of process tanks and containers and their components and accessories, and describe their purpose, applications and operation |
D-19.05.02L |
demonstrate knowledge of safety practices related to process tanks and containers |
identify hazards and describe safe work practices associated with process tanks and containers |
D-19.05.03L |
demonstrate knowledge of the procedures used to maintain and repair |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of process tanks and containers |
D-19.05.04L |
demonstrate knowledge of the procedures used to maintain process tanks and containers |
identify tools and equipment used to maintain process tanks and containers and describe their applications and procedures |
identify the factors to consider when determining if process tanks and containers or their components need to be repaired or replaced |
describe the procedures used to maintain process tanks and containers and their components |
Range of Variables
- process tanks and containers include: bins, hoppers, receivers, thickeners, reservoirs, storage tanks
- process tanks and container components include: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves
- hazards include: residual materials, pressure, heat, weight, acidic (caustic/corrosive) level of product (pH), cyanide, poisonous substances
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
D-19.06 - Maintains process piping
D-19.06 - Maintains process piping
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-19.06.01P |
perform inspection of process piping and components |
inspection is performed to locate defects |
D-19.06.02P |
verify maintenance requirements |
maintenance requirements are verified according to manufacturers’ specifications |
D-19.06.03P |
check supports |
supports are checked to ensure pipes are supported according to manufacturers' specifications |
D-19.06.04P |
clean or replace filters and strainers |
filters and strainers are cleaned or replaced according to site and manufacturers' specifications |
D-19.06.05P |
check temperatures, pressures, vacuum and flow rates |
temperatures, pressures, vacuum and flow rates are checked according to process requirements |
D-19.06.06P |
verify operation of process piping components |
operation of process piping components is verified according to process requirements |
D-19.06.07P |
lubricate process piping components |
process piping components are lubricated according to manufacturers' specifications |
D-19.06.08P |
adjust process piping components |
process piping components are adjusted by re-working bolts or adjusting piping supports |
Range of Variables
- process piping includes: ABS [acrylonitrile butadiene styrene], HDPE [high-density polyethylene], PVC [polyvinyl chloride] stainless, composite, carbon steel, tubing, copper
- defects include: leaks, wear
- supports include: stands, hangers, brackets
- process piping components include: fittings, valves, strainers, gaskets, connectors
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-19.06.01L |
demonstrate knowledge of process piping, their components and operation |
define terminology associated with process piping |
identify types of process piping and their components and accessories, and describe their purpose, applications and operation |
identify process piping supports and describe their purpose, applications and operation |
D-19.06.02L |
demonstrate knowledge of safety practices related to process piping |
identify hazards and describe safe work practices associated with process piping |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of process piping |
D-19.06.03L |
demonstrate knowledge of the procedures used to maintain process piping |
identify tools and equipment used to maintain process piping and describe their applications and procedures |
identify the factors to consider when determining if process piping or their components need to be repaired or replaced |
describe the procedures used to maintain process piping and their components |
Range of Variables
- process piping includes: ABS [acrylonitrile butadiene styrene], HDPE [high-density polyethylene], PVC [polyvinyl chloride] stainless, composite, carbon steel, tubing, copper
- process piping components include: fittings, valves, strainers, gaskets, connectors
- supports include: stands, hangers, brackets
- hazards include: residual materials, pressure, heat, weight, acidic (caustic/corrosive) level of product (pH), cyanide, poisonous substances, confined spaces
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
D-19.07 - Repairs process tanks and containers
D-19.07 - Repairs process tanks and containers
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-19.07.01P |
access process tanks and containers |
process tanks and containers are accessed by removing components |
D-19.07.02P |
use tools and equipment |
tools and equipment are used according to job requirements and manufacturers’ specifications |
D-19.07.03P |
prepare process tanks and containers |
process tanks and containers are prepared for repair using various methods |
D-19.07.04P |
repair leaks |
leaks are repaired by replacing gaskets, tightening threads, torqueing fasteners, packing and glands, and patching tanks and containers |
D-19.07.05P |
clean process tanks and containers |
process tanks and containers are cleaned to prevent flow restrictions |
D-19.07.06P |
replace faulty components and auxiliary equipment |
faulty components and auxiliary equipment are replaced according to manufacturers’ specifications and inspection reports |
D-19.04.07P |
align components |
components are aligned according to manufacturers’ specifications |
D-19.07.08P |
reinstall machine guarding and safety devices |
machine guarding and safety devices are reinstalled according to site and manufacturers' specifications, and jurisdictional regulations |
D-19.07.09P |
energize equipment |
equipment is energized and started up according to site and manufacturers’ specifications and returned to operation |
Range of Variables
- process tanks and containers include: bins, hoppers, receivers, thickeners, reservoirs, storage tanks
- components include: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves, manholes
- tools and equipment include: layout, levelling tools, lifting and moving equipment
- methods include: filing, sandblasting, buffing, grinding
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-19.07.01L |
demonstrate knowledge of process tanks and containers their components and operation |
define terminology associated with process tanks and containers |
identify types of process tanks and containers and their components and accessories, and describe their purpose, applications and operation |
D-19.07.02L |
demonstrate knowledge of safety practices related to process tanks and containers |
identify hazards and describe safe work practices associated with process tanks and containers |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of tanks and containers |
D-19.07.03L |
demonstrate knowledge of the procedures used to repair process tanks and containers |
identify tools and equipment used to repair process tanks and containers and describe their applications and procedures |
identify the factors to consider when determining if process tanks and containers or their components need to be repaired or replaced |
describe the procedures used to repair process tanks and containers and their components |
Range of Variables
- process tanks and containers include: bins, hoppers, receivers, thickeners, reservoirs, storage tanks
- process tanks and containers components include: agitators, impellers, scrapers, mixers, spargers, level indicators, skimmers, valves, manholes
- hazards include: residual materials, pressure, heat, weight, acidic (caustic/corrosive) level of product (pH), cyanide, poisonous substances, confined spaces
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- tools and equipment include: layout, levelling tools, lifting and moving equipment
D-19.08 - Repairs process piping
D-19.08 - Repairs process piping
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-19.08.01P |
use tools and equipment |
tools and equipment are used according to job requirements and manufacturers’ specifications |
D-19.08.02P |
prepare process piping for repair or replacement |
process piping is prepared for repair using various preparation methods |
D-19.08.03P |
repair or replace supports |
supports are repaired or replaced according to manufacturers' specifications and inspection reports |
D-19.08.04P |
repair leaks |
leaks are repaired by replacing gaskets, tightening threads, torqueing fasteners, packing and glands, and patching process piping and components |
D-19.08.05P |
clean process piping |
process piping are cleaned to prevent flow restrictions |
D-19.08.06P |
replace faulty components and auxiliary equipment |
faulty components and auxiliary equipment are replaced according to manufacturers’ specifications and inspection reports |
D-19.08.07P |
align components |
components are aligned according to manufacturers’ specifications |
Range of Variables
- tools and equipment include: hand tools, layout, levelling tools, lifting and moving equipment, threading and grooving machine, torque wrenches, various plastic welding tools
- process piping includes: ABS [acrylonitrile butadiene styrene], HDPE [high-density polyethylene], PVC [polyvinyl chloride] stainless, composite, carbon steel, tubing, copper
- preparation methods include: cleaning, grinding, pickling, plastic welding
- supports include: stands, hangers, brackets
- process piping components include: fittings, valves, strainers, gaskets, connectors
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-19.08.01L |
demonstrate knowledge of process piping, their components and operation |
define terminology associated with process piping |
identify types of process piping and their components and accessories, and describe their purpose, applications and operation |
identify process piping supports and describe their purpose, applications and operation |
D-19.08.02L |
demonstrate knowledge of safety practices related to process piping |
identify hazards and describe safe work practices associated with process piping and the removal of process piping |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of process piping |
D-19.08.03L |
demonstrate knowledge of the procedures used to repair process piping |
identify tools and equipment used to repair process piping and describe their applications and procedures |
identify the factors to consider when determining if process piping or their components need to be repaired or replaced |
describe the procedures used to repair process piping and their components |
Range of Variables
- process piping includes: ABS [acrylonitrile butadiene styrene], HDPE [high-density polyethylene], PVC [polyvinyl chloride] stainless, composite, carbon steel, tubing, copper
- supports include: stands, hangers, brackets
- hazards include: residual materials, pressure, heat, weight, acidic (caustic/corrosive) level of product (pH), cyanide, poisonous substances
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- tools and equipment include: layout, levelling tools, lifting and moving equipment
Task D-20 Services conveying systems
Task Descriptor
Conveying systems are used to transfer products safely and efficiently. Servicing includes installing, diagnosing, maintaining and repairing of conveying systems.
D-20.01 - Installs conveying systems
D-20.01 - Installs conveying systems
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-20.01.01P |
select and use tools and equipment |
tools and equipment are selected and used according to job specifications |
D-20.01.02P |
determine location and elevation for installation |
location and elevation for installation is determined according to engineered drawings |
D-20.01.03P |
prepare foundation |
foundation is prepared according to engineered drawings |
D-20.01.04P |
prepare base or mounting brackets |
base or mounting brackets are prepared according to design specifications and type of installation |
D-20.01.05P |
assemble conveying system |
conveying system is assembled according to design specifications |
D-20.01.06P |
install conveying system components |
conveying system components are installed according to engineered drawings and manufacturers' specifications |
D-20.01.07P |
position conveying system in place |
conveying system is positioned in place using rigging, hoisting/lifting and moving equipment |
D-20.01.08P |
align, level and secure conveying system |
conveying system is aligned, leveled and secured according to type of system |
D-20.01.09P |
grout conveying system |
conveying system is grouted to distribute load and minimize vibration |
D-20.01.10P |
set clearances |
clearances are set according to manufacturers’ specifications |
D-20.01.11P |
check direction of rotation |
direction of rotation is checked according to conveying requirements |
D-20.01.12P |
connect in-feed and discharge |
in-feed and discharge is connected according to conveying requirements |
D-20.01.13P |
connect belts |
belts are connected using splicing techniques |
D-20.01.14P |
track belts |
belts are tracked and operate according to manufacturers' specifications |
D-20.01.15P |
connect chains using chain conveyor components |
chains are connected using chain conveyor components |
D-20.01.16P |
connect and align prime mover |
prime mover is connected and aligned through mechanical power transmission |
D-20.01.17P |
install sensory devices |
sensory devices are installed according to conveying requirements and manufacturers' specifications |
D-20.01.18P |
install safety devices |
safety devices are installed according to manufacturers’ specifications and jurisdictional regulations |
D-20.01.19P |
energize equipment and release for operation |
equipment is energized and started up according to site and manufacturers’ specifications and returned to operation |
Range of Variables
- tools and equipment include: hand tools, levelling and alignment equipment
- conveying systems include: pneumatic, belt, rollers, chain, screw, bucket, flume/water
- conveying system components include: bearings, pulleys, rollers, gear reduction units, take-ups, scrapers
- splicing techniques include: vulcanizing, cold splicing, mechanical
- chain conveyor components to connect include: connecting links, rivets, locking clips
- mechanical power transmissions include: couplings, sprockets and chains, sheaves and belts, hollow shaft gear boxes
- sensory devices include: motion detectors, depth sensors
- safety devices include: physical guards, emergency stops, electronic eyes, hand rails, lock-outs
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-20.01.01L |
demonstrate knowledge of conveying systems, their components and operation |
define terminology associated with conveying systems |
identify types of conveying systems and their components and accessories, and describe their purpose, applications and operation |
D-20.01.02L |
demonstrate knowledge of safety practices related to conveying systems |
identify hazards and describe safe work practices associated with conveying systems |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of conveying systems |
D-20.01.03L |
demonstrate knowledge of the procedures used to install conveying systems |
identify tools and equipment used to install conveying systems and describe their applications and procedures |
describe the procedures used to install conveying systems and their components |
identify the factors to consider and required calculations to determine conveying system requirements |
describe the procedures used to splice a conveyor belt |
Range of Variables
- conveying systems include: pneumatic, belt, rollers, chain, screw, bucket, flume/water
- conveying system components include: bearings, pulleys, rollers, gear reduction units, take-ups, scrapers
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
D-20.02 - Diagnoses conveying systems
D-20.02 - Diagnoses conveying systems
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-20.02.01P |
obtain a description of the problem and symptoms |
a description of the problem and symptoms is obtained |
D-20.02.02P |
perform sensory inspection of components |
sensory inspection of components is performed to identify wear and damage |
D-20.02.03P |
inspect filters |
filters are inspected to identify blockages, wear and damage |
D-20.02.04P |
select and use tools and equipment |
tools and equipment are selected and used according to conveying system |
D-20.02.05P |
perform condition-based monitoring routine procedures |
condition-based monitoring routine procedures are performed to detect defects not identified through sensory inspection |
D-20.02.06P |
determine type of repair required |
type of repair required and next steps are is determined according to inspection, job requirements, engineered drawings and manufacturers’ specifications |
D-20.02.07P |
identify conditions that led to failure or breakdown of conveying system |
conditions that led to failure or breakdown of conveying system are identified and recorded |
Range of Variables
- sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, looking for abnormalities
- components include: limit switches, gear reduction units, emergency stops, couplings, magnets, pulleys, rollers, bearings, sheaves, sprockets, chains and belts
- filters include: cyclones, bag shakers, screens and precipitators
- tools and equipment include: hand tools, gauges, levelling and alignment equipment
- conveying systems include: pneumatic, belt, rollers, chain, screw, bucket, flume/water
- type of repair required includes the replacement of: bearings, couplings, idlers, conveyor belts, mechanical splices, rotary valves, skirting
- next steps include: repair, replace, overhaul, adjust, continue operation
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-20.02.01L |
demonstrate knowledge of conveying systems, their components and operation |
define terminology associated with conveying systems |
identify types of conveying systems and their components and accessories, and describe their purpose, applications and operation |
D-20.02.02L |
demonstrate knowledge of safety practices related to conveying systems |
identify hazards and describe safe work practices associated with conveying systems |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of conveying systems |
D-20.02.03L |
demonstrate knowledge of the procedures used to diagnose conveying systems |
identify tools and equipment used to diagnose conveying systems and describe their applications and procedures |
describe the procedures used to inspect conveying systems and their components |
describe the procedures used to diagnose conveying systems and their components |
identify the factors to consider when determining if conveying systems needs to be repaired or replaced |
identify the factors to consider and required calculations to determine conveying system requirements |
describe the procedures used to splice a conveyor belt |
Range of Variables
- conveying systems include: pneumatic, belt, rollers, chain, screw, bucket, flume/water
- components include: limit switches, gear reduction units, emergency stops, couplings, magnets, pulleys, rollers, bearings, sheaves, sprockets, chains and belts
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
- tools and equipment include: hand tools, gauges, levelling and alignment equipment
D-20.03 - Maintains conveying systems
D-20.03 - Maintains conveying systems
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-20.03.01P |
perform sensory inspection |
sensory inspection is performed to locate defects |
D-20.03.02P |
select and use tools and equipment |
tools and equipment are used according to job specifications |
D-20.03.03P |
verify maintenance requirements |
maintenance requirements are verified according to manufacturers’ specifications |
D-20.03.04P |
check conditions |
conditions are checked according to manufacturers' specifications |
D-20.03.05P |
verify power transmission alignment and correct |
alignment of power transmission is verified and corrected, if outside of tolerances |
D-20.03.06P |
check clearances |
clearances are checked against manufacturers’ specifications |
D-20.03.07P |
monitor components |
components are maintained according to conveying system type |
D-20.03.08P |
monitor power transmission |
power transmission is maintained by methods according to type of transmission |
D-20.03.09P |
adjust tracking of mechanical conveying systems |
tracking of mechanical conveying systems are adjusted according to conveying requirements and manufacturers' specifications |
D-20.03.10P |
adjust conveying system accessories |
conveying system accessories are adjusted according to manufacturers' specifications |
D-20.03.11P |
replace filters |
filters are replaced according to indicators and manufacturers' specifications |
D-20.03.12P |
monitor safety device components and guards |
safety device components and guards are maintained according to site and manufacturers' specifications and jurisdictional regulations |
Range of Variables
- sensory inspection includes: listening for excessive noise, smelling burned components, feeling for excessive vibration and heat, looking for abnormalities
- defects include: wear, misalignment
- tools and equipment include: wrenches and tachometers as well as condition-based monitoring tools
- conditions include: temperature, vibration, lubrication, pressure, flow rates
- power transmissions include: couplings, sprockets and chains, sheaves and belts, gear boxes
- components include: limit switches, emergency stops, magnets, pulleys, rollers, bearings
- conveying systems include: pneumatic, belt, rollers, chain, screw, bucket, flume/water
- methods include: cleaning, lubricating, adjusting, checking fluid levels, tensioning
- conveying system accessories include: belt scraper, guides, training idlers, grizzlies, hoppers, chutes
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-20.03.01L |
demonstrate knowledge of conveying systems, their components and operation |
define terminology associated with conveying systems |
identify types of conveying systems and their components and accessories, and describe their purpose, applications and operation |
D-20.03.02L |
demonstrate knowledge of safety practices related to conveying systems |
identify hazards and describe safe work practices associated with conveying systems |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of conveying systems |
D-20.03.03L |
demonstrate knowledge of the procedures used to maintain conveying systems |
identify tools and equipment used to maintain conveying systems and describe their applications and procedures |
identify the factors to consider when determining if conveying systems or their components need to be repaired or replaced |
describe the procedures used to maintain conveying systems and their components |
identify the factors to consider and required calculations to determine conveying system requirements |
describe the procedures used to splice a conveyor belt |
describe the procedures used to track a conveyor belt |
Range of Variables
- conveying systems include: pneumatic, belt, rollers, chain, screw, bucket, flume/water
- components include: limit switches, emergency stops, magnets, pulleys, rollers, bearings
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations
D-20.04 - Repairs conveying systems
D-20.04 - Repairs conveying systems
NL |
NS |
PE |
NB |
QC |
ON |
MB |
SK |
AB |
BC |
NT |
YT |
NU |
yes |
yes |
NV |
yes |
yes |
yes |
yes |
yes |
yes |
yes |
NV |
NV |
NV |
Skills
Reference Code |
Performance Criteria |
Evidence of Attainment |
D-20.04.01P |
access conveying systems |
conveying systems are accessed by removing components and guards |
D-20.04.02P |
select and use tools and equipment |
tools and equipment are used according to job specifications |
D-20.04.03P |
prepare conveying system for repair |
conveying system is prepared according to repair required and standard operating procedures (SOPs) |
D-20.04.04P |
dismantle conveying system |
conveying system is dismantled according to type of repair required |
D-20.04.05P |
size, replace and align components |
components are sized, replaced and aligned according to manufacturers' specifications |
D-20.04.06P |
repair power transmission |
power transmission is repaired according to manufacturers' specifications |
D-20.04.07P |
patch, shorten or replace conveying belt |
conveying belt is patched, shortened or replaced according to operating requirements and manufacturers' specifications |
D-20.04.08P |
verify rotation |
rotation is checked prior to coupling up by performing bump test |
D-20.04.09P |
adjust tracking |
tracking is adjusted according to conveying requirements and manufacturers' specifications |
D-20.04.10P |
adjust and replace conveying system accessories |
conveying system accessories are adjusted and replaced according to manufacturers' specifications |
D-20.04.11P |
replace filters |
filters are replaced according to indicators and manufacturers' specifications |
D-20.04.12P |
adjust and replace safety device components and guards |
safety device components and guards are adjusted and replaced according to site and manufacturers' specifications and jurisdictional regulations |
Range of Variables
- conveying systems include: pneumatic, belt, rollers, chain, screw, bucket, flume/water
- components include: limit switches, emergency stops, magnets, pulleys, rollers, bearings
- tools and equipment include: wrenches, tachometers, condition-based monitoring tools
- power transmissions include: couplings, sprockets and chains, sheaves and belts, gear boxes
- conveying system accessories include: grizzlies, hoppers, chutes
Knowledge
Reference Code |
Learning Outcomes |
Learning Objectives |
D-20.04.01L |
demonstrate knowledge of conveying systems, their components and operation |
define terminology associated with conveying systems |
identify types of conveying systems and their components and accessories, and describe their purpose, applications and operation |
D-20.04.02L |
demonstrate knowledge of safety practices related to conveying systems |
identify hazards and describe safe work practices associated with conveying systems |
interpret jurisdictional regulations and manufacturers' specifications pertaining to the use of conveying systems |
D-20.04.03L |
demonstrate knowledge of the procedures used to repair conveying systems |
identify tools and equipment used to repair conveying systems and describe their applications and procedures |
identify the factors to consider when determining if conveying systems or their components need to be repaired or replaced |
identify the factors to consider and required calculations to determine conveying system requirements |
describe the procedures used to splice a conveyor belt |
describe the procedures used to track a conveyor belt |
Range of Variables
- conveying systems include: pneumatic, belt, rollers, chain, screw, bucket, flume/water
- components include: limit switches, emergency stops, magnets, pulleys, rollers, bearings
- safe work practices include: company policies, site procedures, jurisdictional regulations, manufacturers’ recommendations