Major Work Activity D - Performs repairs, maintenance, upgrading and testing

Table of Contents

Task D-13 Services vessels and components

Task Descriptor

Boilermakers help to ensure the proper operation of vessels and components by verifying their integrity, repairing or replacing them when needed as per codes and jurisdictional regulations. Modifying and upgrading existing systems entails replacing components and materials to improve performance or reliability and can be done during scheduled and unscheduled maintenance. Sometimes, vessels and components cannot be repaired and need to be replaced.

Boilermakers need to know when rigging, fitting and cranes are needed to accomplish the tasks.

Inspecting and testing are important to identify defective and worn components to ensure that the system has been constructed or repaired properly.

D-13.01 - Inspects vessels and components for defects

D-13.01 - Inspects vessels and components for defects
NL NS PE NB QC ON MB SK AB BC NT YT NU
yes yes NV yes yes yes yes yes yes yes ND ND ND
Skills
Reference Code Performance Criteria Evidence of Attainment
D-13.01.01P verify permit requirements are met permit requirements are met before proceeding with task according to site-specific specifications
D-13.01.02P clean surfaces surfaces are cleaned for inspection by washing, grinding, chipping or buffing according to job specifications
D-13.01.03P identify vessel defects visual inspection is performed to identify vessel defects according to specifications
D-13.01.04P identify component defects visual inspection is performed to identify component defects according to engineered drawings
D-13.01.05P request non-destructive testing to verify material integrity material integrity is identified according to non-destructive testing results
D-13.01.06P report deficiencies and defects deficiencies and defects are reported according to company policies and jurisdictional regulations

Range of Variables (include, but not limited to)

Knowledge
Reference Code Learning Outcomes and Objectives
D-13.01.01L demonstrate knowledge of vessels and components, their characteristics, applications and operation
  1. identify vessels and components, and describe their characteristics and applications
  2. describe operating principles of vessels and components
  3. interpret information pertaining to vessels and components found on drawings and specifications
D-13.01.02L demonstrate knowledge of procedures to inspect vessels and components for defects
  1. identify tools and equipment used to inspect vessels and components, and describe their characteristics and applications
  2. identify vessel defects and component defects
  3. explain causes of vessel defects and component defects
  4. describe procedures to inspect vessels and components
  5. identify composition of vessels, components and gaskets
D-13.01.03L demonstrate knowledge of training and certification requirements to inspect vessels and components for defects
  1. identify training and certification requirements to inspect vessels and components for defects and how to report them
D-13.01.04L demonstrate knowledge of regulatory requirements pertaining to inspections of vessels and components for defects and how to report them
  1. identify codes, standards and regulations pertaining to inspections of vessels and components for defects and how to report them

Range of Variables (include, but not limited to)

D-13.02 - Prepares vessels and components for servicing

D-13.02 - Prepares vessels and components for servicing
NL NS PE NB QC ON MB SK AB BC NT YT NU
yes yes NV yes yes yes yes yes yes yes ND ND ND
Skills
Reference Code Performance Criteria Evidence of Attainment
D-13.02.01P locate vessels and components to be serviced vessels and components to be serviced are located according to client job specifications
D-13.02.02P identify site access and requirements site access and requirements are identified according to site-specific location
D-13.02.03P empty, de-energize and depressurize, isolate and purge vessels vessels are emptied, de-energized and depressurized, isolated and purged before maintenance begins according to job specifications, site-specifications, company policies and procedures, and jurisdictional regulations
D-13.02.04P create access or openings to work area access or openings to work area are created according to job scope
D-13.02.05P identify site modification requirements site modification requirements are identified according to job scope
D-13.02.06P select material, tools and equipment material, tools and equipment are selected according to task
D-13.02.07P set up material, tools and equipment material, tools and equipment are set up in designated location according to job specifications
D-13.02.08P pre-assemble components components to be installed are pre-assembled according to engineer-approved drawings and specifications

Range of Variables (include, but not limited to)

Knowledge
Reference Code Learning Outcomes and Objectives
D-13.02.01L demonstrate knowledge of vessels and components, their characteristics, applications and operation
  1. identify vessels and components, and describe their characteristics and applications
  2. describe operating principles of vessels and components
  3. interpret information pertaining to vessels and components found on drawings and specifications
D-13.02.02L demonstrate knowledge of procedures used to prepare vessels and components for servicing
  1. identify materials, tools and equipment used to service vessels and components, and describe their characteristics and applications
  2. identify vessels and components to be serviced
  3. describe vessel isolation procedures
  4. identify fasteners and fastening methods required to complete task
  5. interpret required changes detailed in engineer-approved drawings and specifications of vessels and components
D-13.02.03L demonstrate knowledge of regulatory requirements pertaining to preparing vessels and components for servicing
  1. identify codes, standards and regulations pertaining to preparing vessels and components for servicing

Range of Variables (include, but not limited to)

D-13.03 - Repairs vessels and components

D-13.03 - Repairs vessels and components
NL NS PE NB QC ON MB SK AB BC NT YT NU
yes yes NV yes yes yes yes yes yes yes ND ND ND
Skills
Reference Code Performance Criteria Evidence of Attainment
D-13.03.01P select and use tools and equipment tools and equipment are selected and used according to task
D-13.03.02P prepare work area work area is prepared for installation of new vessels and components
D-13.03.03P prepare parent material and repair pieces parent material and repair pieces are prepared using preparation methods
D-13.03.04P install components components are installed according to factors
D-13.03.05P perform orientation, alignment and fitting of components components are oriented, aligned and fit to existing vessels and components using fitting tools and methods according to engineer-approved drawings and specifications
D-13.03.06P fasten components components are fastened to existing vessels and components using fastening methods
D-13.03.07P reinstall components removed during repair preparation components removed during repair preparation are reinstalled

Range of Variables (include, but not limited to)

Knowledge
Reference Code Learning Outcomes and Objectives
D-13.03.01L demonstrate knowledge of vessels and components, their characteristics, applications and operation
  1. identify vessels and components, and describe their characteristics and applications
  2. describe operating principles of vessels and components
  3. interpret information pertaining to vessels and components found on drawings and specifications
D-13.03.02L demonstrate knowledge of procedures to repair vessels and components
  1. identify tools and equipment used to repair vessels and components, and describe their characteristics and applications
  2. describe preparation methods
D-13.03.03L demonstrate knowledge of procedures to fit material to vessels and components for repair
  1. identify fitting tools, and describe their characteristics and applications
  2. identify methods used to fit new components
D-13.03.04L demonstrate knowledge of procedures to fasten material to vessels and components for repair
  1. identify fastening methods used to fasten new components
D-13.03.05L demonstrate knowledge of regulatory requirements pertaining to repairing of vessels and components
  1. identify codes, standards and regulations pertaining to repairing of vessels and components

Range of Variables (include, but not limited to)

D-13.04 - Performs preventative maintenance and upgrades

D-13.04 - Performs preventative maintenance and upgrades
NL NS PE NB QC ON MB SK AB BC NT YT NU
yes yes NV yes yes yes yes yes yes yes ND ND ND
Skills
Reference Code Performance Criteria Evidence of Attainment
D-13.04.01P select and use tools and equipment tools and equipment are selected and used according to task
D-13.04.02P remove contaminants and corrosion on vessels and components contaminants and corrosion on vessels and components are removed using cleaning methods according to specifications
D-13.04.03P repair defects on vessels and components defects are repaired according to specifications
D-13.04.04P reinstall or replace components components are reinstalled or replaced according to specifications
D-13.04.05P tighten loose components and replace missing hardware loose components are tightened and missing hardware are replaced according to specifications

Range of Variables (include, but not limited to)

Knowledge
Reference Code Learning Outcomes and Objectives
D-13.04.01L demonstrate knowledge of vessels and components, their characteristics, applications and operation
  1. identify vessels and components, and describe their characteristics and applications
  2. describe operating principles of vessels and components
  3. interpret information pertaining to vessels and components found on drawings and specifications
D-13.04.02L demonstrate knowledge of preventative maintenance and upgrade procedures
  1. identify tools and equipment used to perform preventative maintenance and upgrades, and describe their characteristics and applications
  2. identify vessels and components to be maintained
  3. describe preventative maintenance procedures
  4. describe upgrading procedures
  5. describe cleaning methods
  6. identify compatible materials when selecting replacement hardware or components
D-13.04.03L demonstrate knowledge of regulatory requirements pertaining to performing preventative maintenance and upgrades
  1. identify codes, standards and regulations pertaining to performing preventative maintenance and upgrades
D-13.04.04L demonstrate knowledge of sustainability and environmental stewardship practices
  1. identify practices that contribute to environmental protection

Range of Variables (include, but not limited to)

D-13.05 - Tests materials, vessels and components

D-13.05 - Tests materials, vessels and components
NL NS PE NB QC ON MB SK AB BC NT YT NU
yes yes NV yes yes yes yes yes yes yes ND ND ND
Skills
Reference Code Performance Criteria Evidence of Attainment
D-13.05.01P select and use tools and equipment tools and equipment are selected and used according to task
D-13.05.02P perform visual test (VT) VT is performed to confirm work is free of visible defects and deficiencies
D-13.05.03P prepare components for testing components are prepared for testing by purging, attaching testing equipment and venting
D-13.05.04P perform advanced testing procedures advanced testing procedures are performed according to jurisdictional regulations, and company policies and procedures to confirm existence and location of defects, and internal weld or structure defects

Range of Variables (include, but not limited to)

Knowledge
Reference Code Learning Outcomes and Objectives
D-13.05.01L demonstrate knowledge of materials, vessels and components, their characteristics, applications and operation
  1. identify materials, vessels and components, and describe their characteristics and applications
  2. describe operating principles of vessels and components
  3. interpret information pertaining to materials, vessels and components found on drawings and specifications
D-13.05.02L demonstrate knowledge of procedures to test materials, vessels and components
  1. identify tools and equipment and testing equipment, and describe their characteristics and applications
  2. identify types of destructive testing (DT), and describe their characteristics, applications, advantages, disadvantages, limitations and associated procedures
  3. describe types of non-destructive testing (NDT), and describe their characteristics, applications, advantages, disadvantages, limitations and associated procedures
  4. explain differences between DT and NDT
  5. identify vessels and components to be tested
  6. identify and describe inspection methods, procedures and record keeping
D-13.05.03L demonstrate knowledge of training and certification requirements to test materials, vessels and components
  1. identify training and certification requirements to test materials, vessels and components
D-13.05.04L demonstrate knowledge of regulatory requirements pertaining to testing materials, vessels and components
  1. identify codes, standards and regulations pertaining to testing materials, vessels and components

Range of Variables (include, but not limited to)

Task D-14 - Removes vessels and components

Task Descriptor

Boilermakers remove vessels and components to be repaired or replaced. Removing equipment, vessels and components allows easier access and facilitates maintenance and repairs. Obsolete vessels and components also need to be dismantled, demolished or removed.

D-14.01 - Dismantles vessels and components

D-14.01 - Dismantles vessels and components
NL NS PE NB QC ON MB SK AB BC NT YT NU
yes yes NV yes yes yes yes yes yes yes ND ND ND
Skills
Reference Code Performance Criteria Evidence of Attainment
D-14.01.01P prepare plan to dismantle vessels and components plan to dismantle vessels and components is prepared according to job scope, site conditions and sequence
D-14.01.02P select and use tools and equipment tools and equipment are selected and used according to task
D-14.01.03P select and use bundle pulling equipment bundle pulling equipment is selected and used according to task and manufacturers' specifications
D-14.01.04P identify vessels and components to be salvaged vessels and components to be salvaged are numbered, match-marked or tagged according to work plan, drawings, and company policies and procedures
D-14.01.05P prepare components for dismantling components are prepared for dismantling using procedures according to plan
D-14.01.06P coordinate work with other trades work with other trades is coordinated to ensure efficient and safe removal of components
D-14.01.07P unbolt, unfasten or cut vessels and components vessels and components are unbolted, unfastened or cut according to plan and site conditions
D-14.01.08P separate components to be salvaged (reused or recycled) components to be salvaged are placed in secure area for storage and cleaning according to site-specific specifications, and company policies and procedures

Range of Variables (include, but not limited to)

Knowledge
Reference Code Learning Outcomes and Objectives
D-14.01.01L demonstrate knowledge of vessels and components, their characteristics, applications and operation
  1. identify vessels and components, and describe their characteristics and applications
  2. describe operating principles of vessels and components
  3. interpret information pertaining to vessels and components found on drawings and specifications
D-14.01.02L demonstrate knowledge of dismantling procedures related to vessels and components
  1. identify tools and equipment used to dismantle vessels and components, and describe their procedures for use
  2. identify hazards and describe safe work practices when dismantling vessels and components
  3. describe dismantling procedures and methods
  4. describe demolition methods and procedures
  5. list and describe factors to consider when analyzing integrity of components or attachment points
D-14.01.03L demonstrate knowledge of sustainability and environmental stewardship practices
  1. identify vessels and components that can be re-used
  2. describe recycling procedures
  3. identify practices that contribute to environmental protection

Range of Variables (include, but not limited to)

D-14.02 - Removes materials and components

D-14.02 - Removes materials and components
NL NS PE NB QC ON MB SK AB BC NT YT NU
yes yes NV yes yes yes yes yes yes yes ND ND ND
Skills
Reference Code Performance Criteria Evidence of Attainment
D-14.02.01P plan material, component and scrap removal material, component and scrap removal is planned according to material or component being removed, hazards, job requirements and site conditions
D-14.02.02P select and use tools and equipment tools and equipment to remove materials and components are selected and used according to work plan
D-14.02.03P select PPE to execute work plan PPE to remove materials and components is selected and used according to work plan
D-14.02.04P sort and dispose of materials and components materials and components to be removed is sorted and disposed of according to work plan and jurisdictional requirements

Range of Variables (include, but not limited to)

Knowledge
Reference Code Learning Outcomes and Objectives
D-14.02.01L demonstrate knowledge of materials and components, their characteristics and applications
  1. identify materials and components, and describe their characteristics and applications
  2. interpret information pertaining to materials and components found on drawings and specifications
D-14.02.02L demonstrate knowledge of procedures to remove materials and components
  1. identify tools and equipment used to remove materials and components, and describe their procedures for use
  2. identify hazards, and describe safe work practices pertaining to removing materials and components
  3. describe process to plan materials and components removal
  4. describe procedures to remove materials and components
  5. describe procedures and factors for sorting materials and components to be removed
D-14.02.03L demonstrate knowledge of regulatory requirements pertaining to disposal of waste materials and components
  1. identify regulatory requirements pertaining to disposal of waste materials and components
D-14.02.04L demonstrate knowledge of sustainability and environmental stewardship practices
  1. identify practices that contribute to environmental protection
  2. describe procedures to dispose of and recycle removed materials and components

Range of Variables (include, but not limited to)